脱绒棉种色选机双CCD检测系统设计与仿真分析
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“十二五”国家科技支撑计划资助项目(2012BAF07B04)


Design and Simulation Analysis of Dual CCD Detection System for Delinted Cottonseeds Color Sorter
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    摘要:

    设计了一种脱绒棉种双侧双CCD(Charge coupled device)色选检测系统。通过对该检测系统的光学子系统、图像采集子系统和处理子系统等的分析与设计,结合仿真分析和测试试验,验证了系统效果。其中,图像采集子系统采用彩色线阵CCD对脱绒棉种进行成熟度信息采集、黑白线阵CCD对棉种进行完整度信息采集;图像处理和分析用于提取关键特征信息做棉种类型的判别分析。试验结果表明,检测系统设计的光学子系统模块能够得到特征清晰的图像,处理子系统能满足双图像采集子系统CCD正常采集物料特征信息,系统能够保证分选的实时性和稳定性要求。

    Abstract:

    At present, the phenomenon of the redseed (the maturity of cottonseed is low) exists in the cottonseed processing. Most of the domestic cottonseed processing companies are still reliant on artificial monitoring for picking the redseed. However, the visual inspection of worker has some problems such as low automation level, many subjective factors and high labor costs. Besides, the process of cottonseed delinting also results in a decreased cottonseed germination rate and other issues. To solve these problems, this paper presents a dual CCD (Charge coupled device) detection system of delinted cottonseeds color sorter which is different from the current separation technology. Through the analysis of some subsystems in the detection system, such as optical subsystem, image acquisition subsystem and image processing subsystem, and also combined with simulation analysis and tests, the effects of the proposed system were verified. Wherein the image acquisition subsystem, the cottonseed maturity information was collected with the color linear CCD, and the integrity information was collected with black and white linear CCD. The key feature information which extracted by image processing and analysis was used to make type discriminant analysis of cottonseeds. The results showed that the detection system designed optical subsystem modules could obtain the imaged with clear features. The image processing subsystem could collect material feature information which could be used in image acquisition subsystem. The designed system could ensure the realtime and stability while sorting.

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余淑华,刘艳丽,王世璞,杜鸿运.脱绒棉种色选机双CCD检测系统设计与仿真分析[J].农业机械学报,2015,46(9):55-61. Yu Shuhua, Liu Yanli, Wang Shipu, Du Hongyun. Design and Simulation Analysis of Dual CCD Detection System for Delinted Cottonseeds Color Sorter[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(9):55-61.

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  • 收稿日期:2015-01-04
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  • 在线发布日期: 2015-09-10
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