The Application of Taguchi Approach to Optimise the Processing Conditions on Bonnet Polishing of CoCr

Article Preview

Abstract:

This paper applied the Taguchi approach to investigate the effects of polishing parameters to obtain the optimal processing conditions for CoCr alloy polishing using a multiaxis CNC controlled corrective polishing machine. The polishing medium used was 1m diamond paste with a Microcloth(polishing cloth). Surface finish parameter Sa was chosen as the criterion for process optimization. The experimental results indicate that the optimal polishing conditions for CoCr alloy polishing is 50 precess angle, 800 rpm head speed, 0.2mm tool offset and 1.5 bar tool pressure. With this optimal condition, a confirmatory experiment was conducted. The surface roughness Sa reduced from an initial 24nm to 7nm and reduction ratio was 70.8% which was very close to the estimated ratio of 64%.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

235-240

Citation:

Online since:

December 2011

Export:

Price:

[1] Liang, H., et al., Applications of plasma coatings in artificial joints: an overview. Vacuum, 2004. 73(3-4): pp.317-326.

Google Scholar

[2] Bingham, R., et al. A Novel automated process for aspheric surfaces. in Proc. SPIE 2000. San Diego, CA, USA

Google Scholar

[3] Walker, D., et al. The Zeeko/UCL process for polishing large lenses and prisms. 2002.

DOI: 10.1117/12.454877

Google Scholar

[4] Walker, D., et al., Zeeko 1 metre polishing system. 2005.

Google Scholar

[5] Roy, R., A primer on the Taguchi method. 1990: Society of Manufacturing.

Google Scholar

[6] Jiang, M. and R. Komanduri, Application of Taguchi method for optimization of finishing conditions in magnetic float polishing (MFP). Wear, 1997. 213(1-2): pp.59-71.

DOI: 10.1016/s0043-1648(97)00180-4

Google Scholar

[7] Tsai, F.C., et al., A Taguchi and experimental investigation into the optimal processing conditions for the abrasive jet polishing of SKD61 mold steel. International Journal of Machine Tools and Manufacture, 2008. 48(7-8): pp.932-945.

DOI: 10.1016/j.ijmachtools.2007.08.019

Google Scholar

[8] Nalbant, M., H. Gökaya, and G. Sur, Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials & Design, 2007. 28(4): pp.1379-1385.

DOI: 10.1016/j.matdes.2006.01.008

Google Scholar

[9] Kwak, J.-S., Application of Taguchi and response surface methodologies for geometric error in surface grinding process. International Journal of Machine Tools and Manufacture, 2005. 45(3): pp.327-334.

DOI: 10.1016/j.ijmachtools.2004.08.007

Google Scholar

[10] Walker, D.D., et al. The precessions process for efficient production of aspheric optics for large telescopes and their instrumentation. 2002.

Google Scholar

[11] Zeng, S., et al., Investigation of the material removal characteristic for polishing CoCr alloy.

Google Scholar