1. Introduction
Rutting is one of the most widespread and severe diseases in the service life of asphalt pavement [
1,
2,
3]. According to statistics, the proportion of road damage caused by rutting disease has reached 40% in the United States and 80% in Japan. Rutting disease control accounts for about 80% of the total maintenance projects in China [
4,
5]. The generation of rutting will damage the overall structure of the road surface, resulting in a severe decrease in comfort during driving. Due to the seriousness of the rutting problem, the service life of high-grade highways is significantly reduced, and maintenance costs are increased [
6]. The main reason for rutting is the accumulation of structural deformation in the pavement caused by the lack of high-temperature stability in the asphalt material, as well as the compression deformation of the mixture under the dual action of the high-temperature environment and the vehicle load [
7]. Therefore, it is important to solve the rutting problem.
In response to the rutting problem, researchers continue to explore new solutions to improve the high-temperature stability of the asphalt mixture. At present, the high-modulus asphalt binders (HMAB) and their mixtures (HMAM), proposed by researchers from France, have received more and more attention [
8,
9]. In 1980, low-grade asphalt binders were used to pave the road in France [
10,
11]. The layer has excellent load distribution characteristics and high resistance to permanent deformation, allowing the pavement to withstand heavy traffic loads. Afterwards, the specification for using HMAM was formulated, and there are three main ways to prepare a HMAM, including using hard asphalt, using natural asphalt as a modifier, and adding polyolefin-based admixture [
12,
13,
14]. Hard asphalt was added to asphalt mixes, which can effectively enhance the permanent deformation resistance [
15,
16,
17]. The low-grade high-modulus mixture uses hard bitumen with penetrations ranging from 10 to 20 and 15 to 25. The natural asphalts commonly used to prepare high-modulus asphalt include rock asphalt and lake asphalt [
18,
19,
20]. Polyolefins, as thermoplastics, have been widely applied in producing HMAB and HMAM [
21,
22,
23].
However, the properties of HMAB and HMAM prepared by different methods are also different. Wang et al. [
24] prepared SBS-modified asphalt and two kinds of HMAB, including using polyolefin and rock asphalt, respectively. The results showed that the rutting resistance of HMAB is better compared with the SBS. On the other hand, the rutting resistance of polyolefin-modified asphalt is better than that of rock-asphalt-modified asphalt. However, the SBS-modified asphalt showed superior fatigue performance than the two high-modulus asphalts. Yan et al. [
14] used three methods to prepare HMAM, including rubberized asphalt, natural asphalt and SBS-modified asphalt, and hard asphalt. The modulus and road performance of HMAM have been tested. The results showed that rubber asphalt has the best performance. Lee et al. [
25] used hard asphalt to prepare HMAB and compared the property of conventional unmodified asphalt and high-modulus asphalt through laboratory tests. They believed that high-modulus asphalt can be used as a long-life asphalt pavement material. Lu et al. [
26] investigated the modification mechanism and fatigue characteristic of high-modulus rock compound additive (RCA)-modified asphalt and its mixture. The results showed that the fatigue performance of RCA-modified asphalt is better than that of neat asphalt. RCA high-modulus-modified asphalt is a road material with simple production process, good storage stability, and excellent durability. However, there is relatively little research on its rheological and mechanical properties, and conclusions on fatigue performance are not unified [
27].
In consideration of above situations, the objective of this research is to assess the rheological and mechanical properties of rock-compound-additive-modified asphalt (RCA) and its mixture (RCAM). Firstly, the rheological properties of RCA were studied through temperature sweep test, strain sweep test, and multiple stress creep recovery test. Its performance was compared with the commonly used neat asphalt, polyethylene (PE)-modified asphalt, and styrene–butadiene–styrene (SBS)-modified asphalt. Then, the optimized preparation process was used to prepare asphalt mixtures, and its mechanical behaviors and fatigue properties were studied. The development of this research is of significance for applying high-modulus asphalt.
2. Materials and Methodology
2.1. Raw Materials
The neat asphalt used in this research is Zhonghai 70# asphalt. The styrene–butadiene–styrene was D1101 linear SBS. The polyethylene-modified asphalt is polyethylene (PE) from a company in Liaoning. The high-modulus modifier is the rock compound additive (RCA). The main component of RCA is natural rock asphalt prepared by adding nano-polymer materials and stabilizing adhesives using composite technology. According to the requirements of the JTG E20 [
28], the performance indicators of the neat asphalt were tested, and the test results are shown in
Table 1. The technical indices of different modifiers are shown in
Table 2,
Table 3 and
Table 4.
2.2. Preparation of Modified Asphalt
In this research, the high-modulus-modified asphalt was prepared using a high-speed shear mixer. Based on previous experiments and literature research, firstly, the modified asphalts were sheared 60 min in high-speed shearing (4000 r/min) conditions under 170 °C. Then, the shearing rate was decreased to 2000 r/min, the shearing temperature was decreased to 150 °C, and the shearing time was decreased to 30 min. In order to investigate the performance of RCA asphalt, the different modified asphalts were prepared. Among them, the contents of SBS and PE were selected to be 3.5%, and 4%, respectively [
29,
30].
Figure 1 shows the flow chart of the different modified asphalts’ preparations.
2.3. Preparation of Modified Asphalt Mixture
Basalt was used as coarse and fine aggregate. The powder used was limestone powder. The properties of the aggregates are shown in
Table 5. The grading type was AC-20, which is suitable for the representative grading of the middle surface layers and lower surface layers of the asphalt pavement.
Figure 2 shows the gradation curve. The optimum asphalt content can be determined using the Marshall design method. The asphalt mixture mixing process is as follows: Firstly, the preheated aggregate and modifier were mixed for 15 s. Then, the neat asphalt was added for mixing for 90 s, and the mineral powder was added for mixing for 90 s. The total mixing time of the asphalt mixtures was 195 s, and the mixing temperature was 175 °C. The Marshall tester was used for double-sided compaction 75 times, and the compaction temperature was 165 °C. The content of SBS, PE, and RCA was selected to be 3.5%, and 4%, 15%, respectively. The optimum asphalt contents of SBS, PE, and RCA were 4.5%, 4.6%, and 4.8%, respectively.
2.4. Asphalt Binder Performance Test
The penetration, softening point, and ductility of the different modified asphalt was conducted based on the following specifications [
28]. Additionally, the strain sweep test, temperature sweep test, and multiple stress creep recovery test (MSCR) were carried out to study the different modified asphalts’ rheological properties according to AASHTO T 350 and ASTM D 7405.
In the strain sweep experiment and temperature sweep test, the sample thickness was 1 mm, the temperature range was 40–90 °C, the loading angular frequency was 10 rad/s. MSCR is a method to test the viscoelastic deformation of asphalt binders under different stress levels. For the MSCR test, the temperature was 64 °C, and the mode was stress control mode. Two different stress levels (including 0.1 kPa and 3.2 kPa) were adopted. The creep loading time was 1 s, and then the unloading recovery time was 9 s. The creep recovery rate (
R) is the ratio of elastic recovery strain to peak strain of asphalt, which can assess the asphalt binder’s elastic recovery capacity. The stress sensitivity index represents the rheological properties of asphalt change with stress change, which is usually expressed by
Rdiff and
Jnr-diff. The specific calculation method is as follows:
where
is the peak strain,
is the unrecovered strain,
is the stress,
R0.1 and
R3.2 are the creep recovery rates at 0.1 MPa and 3.2 MPa, respectively.
Jnr0.1 and
Jnr3.2 are the irrecoverable creep compliances at 0.1 MPa and 3.2 MPa, respectively.
2.5. Asphalt Mixture Performance Test
Mechanical properties tests were carried out (including the uniaxial compression test, splitting strength test, interlayer shear and tensile test, rutting test, and fatigue properties of different asphalt mixtures). In order to study the interactions the between adjacent structural layers of asphalt pavement surface, interlayer tensile testing and shear testing of the asphalt mixture were carried out following AASHTO TP-114. The tensile test and shear test both use a cylinder specimen with a size of 2 × 101.6 × 63.5 mm, and the cylinder specimen was covered with adhesive layer of oil between the layers. However, in the interlayer tensile test, the loading method was vertical loading, and the loading rate was 2 mm/min. In the interlayer shear test, a shearing instrument was used for lateral horizontal loading. The loading rate was 10 mm/min.
The uniaxial compression test was conducted following T 0713-2000 and T 0738-2011. The size of the cylinder specimen was 100 × 100 mm. The loading rate was 2 mm/min. The splitting test was conducted following T 0716-2011. The size of the cylinder specimen was 101.6 × 63.5 mm. The loading rate was 50 mm/min. When the splitting test was used to assess the low-temperature cracking performance, a loading rate of 1 mm/min was used and the test temperature was −10 °C.
The rutting test uses a rutting plate and was conducted following T 0716-2011. The size of the specimen was 300 × 300 × 50 mm. In order to investigate the high-temperature characteristics of different asphalt mixtures, the test temperatures used were 60 °C, 64 °C, and 70 °C, and the number of rolling times was 42 times/min. Dynamic stability is the slope of the relatively stable stage of rutting development, which characterizes the speed of rutting development. The calculation of the dynamic stability is shown in Equation (5)
where
DS is the dynamic stability;
d1 and
d2 are the amounts of deformation corresponding to times
t1 and
t2; the value of
C1 and
C2 is 1.0;
N is the rolling speed of the test wheel, which is 42 times/min.
Trabecular specimens were used in the fatigue test. The size of the specimens was 250 × 40 × 40 mm. The test used a stress control mode, and the stress levels were 0.1, 0.2, 0.3, 0.4, and 0.5 MPa, respectively. The test temperature was 15 °C. The loading waveform was a continuous half-sine wave, and the loading frequency was 10 Hz.