Skip to main content
Log in

Interfacial adhesion and friction of pyrolytic carbon thin films on silicon substrates

  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

Frictional behavior and interfacial adhesion of differently textured pyrolytic carbon layers on Si substrate were investigated by indentation and scratch testing. A large amount of elastic recovery and a low coefficient of friction (μ = 0.05 to 0.09) were observed. Elastic/plastic and frictional behaviors of the coatings are strongly influenced by the microstructure of the pyrolytic carbon films, especially by the texture. The critical load at which the first abrupt increase in the normal displacement occurs was used to characterize interfacial adhesive strength. A pyrolytic carbon film deposited at higher residence time from a gas mixture containing 3% oxygen exhibited higher critical loads than film deposited at lower residence time without oxygen. The results can be understood if one assumes that the gas phase composition during deposition significantly influences the bonding strength at the interface. Failure mechanisms are discussed for both types of films.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

TABLE I
TABLE II
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6

Similar content being viewed by others

References

  1. A. Pfrang, B. Reznik, D. Gerthsen, Th. Schimmel: Comparative study of differently textured pyrolytic carbon layers by atomic force, transmission electron and polarized light microscopy. Carbon 41, 181 2003

    Article  CAS  Google Scholar 

  2. A. Pfrang, K.J. Hüttinger, Th. Schimmel: Adhesion imaging of carbon-fibre-reinforced materials in the pulsed force mode of the atomic force microscope. Surf. Interface Anal. 33, 96 2002

    Article  CAS  Google Scholar 

  3. B. Reznik, D. Gerthsen: Microscopic study of failure mechanisms in infiltrated carbon fiber felts. Carbon 41, 57 2003

    Article  CAS  Google Scholar 

  4. N.X. Randall, G. Favaro, C.H. Frankel: The effect of intrinsic parameters on the critical load as measured with the scratch test method. Surf. Coat. Technol. 137, 146 2001

    Article  CAS  Google Scholar 

  5. N.X. Randall, R. Consiglio: Nanoscratch tester for thin film mechanical properties characterization. Rev. Sci. Instrum. 71, 2796 2000

    Article  CAS  Google Scholar 

  6. P.J. Burnett, D.S. Rickerby: The scratch adhesion test: An elastic-plastic indentation analysis. Thin Solid Films 157, 233 1988

    Article  CAS  Google Scholar 

  7. P.A. Steinmann, Y. Tardy, H.E. Hintermann: Adhesion testing by the scratch test method: The influence of intrinsic and extrinsic parameters on the critical load. Thin Solid Films 154, 333 1987

    Article  CAS  Google Scholar 

  8. H. Ollendorf, D. Schneider: A comparative study of adhesion test methods for hard coatings. Surf. Coat. Technol. 113, 86 1999

    Article  CAS  Google Scholar 

  9. D.M. Lipkin, G.E. Beltz, D.R. Clarke: A model of cleavage fracture along metal/ceramicinterfaces in Thin Films: Stresses and Mechanical Properties VI, edited by W.W. Gerberich, H. Gao, J-E. Sundgren, and S.P. Baker, (Mater. Res. Soc. Symp. Proc. 436, Pittsburgh, PA, 1997), p. 91

  10. C.R. Ottermann, K. Bange, A. Braband, H. Haefke, W. Gutmannsbauer: Microscratch analysis of the adhesion failure on oxide thin films with different thickness in Thin Films: Stresses and Mechanical Properties VI, edited by W.W. Gerberich, H. Gao, J-E. Sundgren, and S.P. Baker, (Mater. Res. Soc. Symp. Proc. 436, Pittsburgh, PA, 1997), p. 109

  11. S.J. Bull: Failure modes in scratch adhesion testing. Surf. Coat. Technol. 50, 25 1991

    Article  CAS  Google Scholar 

  12. S.J. Bull, D.S. Rickerby, A. Matthews, A. Leyland, A.R. Pace, J. Valli: The use of scratch adhesion testing for the determination of interfacial adhesion: The importance of frictional drag. Surf. Coat. Technol. 36, 503 1988

    Article  CAS  Google Scholar 

  13. J. Ye, N. Kojima, K. Ueoka, J. Shimanuki, T. Nasuno, S. Ogawa: Nanoscratch evaluation of adhesion and cohesion in SiC/low-k/Si stacked layers. J. Appl. Phys. 95, 3704 2004

    Article  CAS  Google Scholar 

  14. V. De Pauw, A. Collin, W. Send, J. Hawecker, D. Gerthsen, A. Pfrang, Th. Schimmel: Deposition rates during the early stages of pyrolytic carbon deposition in a hot-wall reactor and the development of texture. Carbon 44, 3091 2006

    Article  Google Scholar 

  15. W. Benzinger, A. Becker, K.J. Hüttinger: Chemistry and kinetics of chemical vapour deposition of pyrocarbon: I. Fundamentals of kinetics and chemical reaction engineering. Carbon 34, 957 1996

    Article  CAS  Google Scholar 

  16. A. Oberlin: Pyrocarbons. Carbon 40, 7 2002

    Article  CAS  Google Scholar 

  17. X. Bourrat, B. Trouvat, G. Limousin, G. Vignoles, F. Doux: Pyrocarbon anisotropy as measured by electron diffraction and polarized light. J. Mater. Res. 15, 92 2000

    Article  CAS  Google Scholar 

  18. D. Gerthsen, D. Bach, V. De Pauw, S. Kalhofer, B. Reznik, W. Send: Structural properties of the fiber-matrix interface in carbon-fiber/carbon-matrix composites and interfaces between carbon layers and planar substrates. Int. J. Mater. Res. 97, 1052 2006

    CAS  Google Scholar 

  19. B. Reznik, K.J. Hüttinger: On the terminology for pyrolytic carbon. Carbon 40, 621 2002

    Article  CAS  Google Scholar 

  20. M.S. Bobji, S.K. Biswas: Hardness of a surface containing uniformly spaced pyramidal asperities. Tribology Letters 7, 51 1999

    Article  Google Scholar 

  21. F.P. Bowden, D. Tabor: The Friction and Lubrication of Solids Oxford Univ. Press New York 2001 112, 163

    Google Scholar 

  22. J-A. Ruan, B. Bhushan: Frictional behavior of highly oriented pyrolytic graphite. J. Appl. Phys. 76, 8117 1994

    Article  CAS  Google Scholar 

  23. H.O. Pierson: Handbook of Carbon, Graphite, Diamond and Fullerenes–Properties, Processing and Applications Noyes Publications Park Ridge, NJ 1993 62

    Google Scholar 

  24. A. Richter, R. Ries, R. Smith, M. Henkel, B. Wolf: Nanoindentation of diamond, graphite and fullerene films. Diamond Relat. Mater. 9, 170 2000

    Article  CAS  Google Scholar 

  25. M.D. Kriese, N.R. Moody, W.W. Gerberich: Experimental considerations for indentation-induced adhesion measurement of multilayered thin films in Fundamentals of Nanondentation and Nanotribology, edited by N.R. Moody, W.W. Gerberich, N. Burnham, and S.P. Baker, (Mater. Res. Soc. Symp. Proc. 522, Warrendale, PA, 1998), p. 365

  26. M.T. Laugier: Adhesion of TiC and TiN coatings prepared by chemical vapour deposition on WC–Co-based cemented carbides. J. Mater. Sci. 21, 2269 1986

    Article  CAS  Google Scholar 

  27. P.J. Burnett, D.S. Rickerby: The relationship between hardness and scratch adhession. Thin Solid Films 154, 403 1987

    Article  CAS  Google Scholar 

  28. S. Venkataraman, D.L. Kohlstedt, W.W. Gerberich: Microscratch analysis of the work of adhesion for Pt thin films on NiO. J. Mater. Res. 7, 1126 1992

    Article  CAS  Google Scholar 

  29. A. Pfrang: From the early stages of pyrocarbon deposition to composite materials—An investigation by scanning probe techniques. (Verlag Dr. Hut, München, Germany, 2005), p. 76

    Google Scholar 

  30. M.S. Aly-Hassan, H. Hatta, S. Wakayama, M. Watanabe, K. Miyagawa: Comparison of 2D and 3D carbon/carbon composites with respect to damage and fracture resistance. Carbon 41, 1069 2003

    Article  CAS  Google Scholar 

  31. Y. Furukawa, H. Hatta, Y. Kogo: Interfacial-shear strength of C/C composites. Carbon 41, 1819 2003

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work has been supported by the Landesstiftung Baden-Württemberg within projects B6 and B7 of the Kompetenznetz “Funktionelle Nanostrukturen,” and by the Center for Functional Nanostructures (CFN) within project B1.1 funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation), the State of Baden-Württemberg and the University of Karlsruhe.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. Deyneka-Dupriez.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Deyneka-Dupriez, N., Herr, U., Fecht, HJ. et al. Interfacial adhesion and friction of pyrolytic carbon thin films on silicon substrates. Journal of Materials Research 23, 2749–2756 (2008). https://doi.org/10.1557/JMR.2008.0339

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/JMR.2008.0339

Navigation