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Review—Polymer Electrolytes for Rechargeable Batteries: From Nanocomposite to Nanohybrid

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Published 21 February 2020 © 2020 The Author(s). Published on behalf of The Electrochemical Society by IOP Publishing Limited
, , Citation Nicola Boaretto et al 2020 J. Electrochem. Soc. 167 070524 DOI 10.1149/1945-7111/ab7221

1945-7111/167/7/070524

Abstract

Rechargeable batteries are becoming increasingly important for our daily life due to their strong capability of efficiently storing electric energy under chemical form. The replacement of conventional liquid electrolytes with polymer electrolytes (PEs) has been deemed as one of the most viable solutions towards safer and higher energy density electrochemical energy storage systems which are coveted for e-mobility applications (e.g., electric vehicles, EVs). In recent years, the introduction of inorganic materials into PEs has captured escalating interest, aiming at harmonizing advantages from both organic and inorganic phases. In this review, we present the progress and recent advances in PEs containing nano-sized inorganic materials, with due attention paid to the role of inorganic phases on the physical and chemical properties of the electrolytes. The paradigm shift from composite polymer electrolytes (CPEs, obtained by physical blending) to hybrid polymer electrolytes (HPEs, obtained by chemical grafting) is highlighted and the possible improvement and future directions in CPEs and HPEs are discussed.

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Rechargeable lithium-ion batteries (LIBs) are rooted in the reversible shuttling of lithium ions between two intercalation electrodes with different potentials (aka. "rocking-chair battery") and are ubiquitous power sources for portable electronics (smartphones, watches, laptops, etc.) and electric vehicles (EVs).13 To alleviate the safety threats and improve the energy density of the state-of-the-art (SOA) LIBs, solid-state batteries (SSBs) have been deemed as one of the most promising solutions due to the replacement of flammable liquid electrolytes with inherently safe solid Li-ion conductors and graphitized anode materials with higher capacity metallic anodes.46 However, the overall performance of SSBs (e.g., attainable energy density, cycle life, cost, etc.) is still behind the stringent requirement of EVs and other emerging applications, handicapping their massive implementation in commercial market.

Solid electrolytes with the capability of transporting alkali metal cations in solid phases are of particular importance for regulating the electrochemical performance of SSBs.711 Among the different possibilities, polymer electrolytes (PEs) possess several advantageous properties including high flexibility and good processability, arising as promising candidates for accessing high-performance SSBs.9,1216 The utilization of PEs as safe electrolyte materials has been proved to be technologically feasible by the deployment of lithium metal polymer (LMP®) batteries in Bluecar® and Bluebus®.17 Nevertheless, the energy density of LMP® batteries is lower than that of the SOA LIBs, ascribed to the low ionic conductivity and anodic stability of main-chain poly(ethylene oxide) (PEO)-based PEs.9,14,16,18,19 Therefore, alternative electrolytes with better physicochemical and electrochemical properties (e.g., higher ionic conductivity, chemical and electrochemical stability) are highly desired. In this regard, the incorporation of inorganic phases in PEs has appeared as an interesting strategy to obtain electrolytes with properties gained from the intrinsic nature and properties of both organic and inorganic materials.20,21

In retrospect, PEs were firstly proposed as electrolyte materials for rechargeable batteries by Armand et al. in 1978,22,23 on the basis of the seminal work related to the ion conduction in the PEO-based electrolytes by Wright et al.24,25 in 1980 s, PEs simply comprised polymer matrices and alkali metal salts, aka. solid polymer electrolytes (SPEs).12,26 In 1982, Weston and Steele27 found that adding inorganic fillers in PEs increased the mechanical strength and interfacial stability of the resulting electrolytes; in 1990s, micron-sized and nano-sized inorganic materials such as aluminum oxide and silicon oxides were intensively studied as electrolyte fillers by Scrosati et al.,2831 resulting in a new branch of PEs, composite polymer electrolytes (CPEs). In addition, hybrid inorganic-organic electrolytes, in which the organic and inorganic phases are connected by chemical bonds, were firstly prepared by Ravaine et al.32 and Armand et al.,33 marking the debut of hybrid polymer electrolytes (HPEs). The term "hybrid" tends to be relatively ambiguous in the field of battery research; HPEs herein refer to the electrolyte materials where the organic and inorganic components are affixed together via chemical bonds. A tentative classification of electrolytes is depicted in Fig. 1, where the two main categories liquid-containing and dry electrolytes are sorted out.

Figure 1.

Figure 1. Classification of electrolytes for rechargeable batteries.

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In this short review, we briefly outline the advances and progresses in CPEs and HPEs with the spotlights on nano-sized materials, underlining their ionic conductivities, stabilities, and electrochemical performances in cell systems. Due attention is paid to the know-how transfer from CPEs to HPEs and the fundamental understanding of some critical issues (i.e., the role of inorganic phases in ion conduction, chemical and electrochemical stabilization of metallic anodes) related to CPEs and HPEs. Lastly, we discuss the possible solutions and future actions required for developing high-performance CPEs and HPEs.

Current Status of CPEs and HPEs

Recent advances in CPEs using inactive fillers

Numerous studies have been performed incorporating inactive inorganic fillers in PEs. TiO2, Al2O3, ZnOx, ZrO2 and SiO2 are some of the most widely employed inorganic fillers (Table I).28,3436 Nevertheless, the effect of these inorganic fillers on the electrochemical properties is still debated. At first, it was claimed that the addition of fillers could enhance the mechanical properties of the PE and at the same time decrease of the crystallinity of PEO, improving the ionic conductivity at temperatures below the melting transition.34 However, several studies demonstrated that the overall effect depends on several factors, such as type of filler and size of the particles.3739 Fig. 2a compares the ionic conductivity of different type of CPEs; the highest values are obtained with liquid electrolytes and the lowest one for filler-free polymer electrolytes. The addition of nanofillers increases the ionic conductivity of PE by two orders of magnitude at room temperature.40 Additionally, it can be appreciated that the nature of the filler has also an effect on the ionic conductivity (σfree < σAl2O3 < σTiO2), suggesting that the chemical nature of inorganic particles and their surface groups play important role on the ionic transport properties of the resulting PEs.

Table I.  Physicochemical and electrochemical properties of some representative CPEs.

          Ionic conductivity/S cm−1    
Polymer matrix Type of filler Size of filler/nm wt% Type of salt 70 °C 30 °C Lithium transference number References
Inactive fillers
PEOa) TiO2 11 10 LiClO4 6.7 × 10−4 2.3 × 10−5 0.5–0.6 (90 oC) 40
PEO SiO2 7 10 LiClO4     0.31–0.33 (100 oC) 40
PEO Al2O3 5.8 10 LiClO4 4.7 × 10−4 1.5 × 10−5 0.22–0.23 (100 oC) 40
PEO Al2O3 37 10 LiSO3CF3 1.3 × 10−4 6.0 × 10−6   41
PEO Al2O3 104 10 LiSO3CF3 2.5 × 10−4 1.3 × 10−6   41
PEO Al2O3—neutral 5.8 10 LiSO3CF3 8.8 × 10−4 1.2 × 10−5 0.54 (95 oC) 42
PEO Al2O3—acidic 5.8 10 LiSO3CF3 7.5 × 10−4 2.1 × 10−5 0.63 (95 oC) 42
PEO Al2O3—basic 5.8 10 LiSO3CF3 4.8 × 10−4 7.3 × 10−6 0.48 (95 oC) 42
Inactive fillers
PEO Li1+xAlxTi2−x(PO4)3 65 10 LiClO4 5.6 × 10−4 3.0 × 10−6   46
PEO Li1+xAlxGe2−x(PO4)3 ∼103 60 LiClO4 7.0 × 10−4 1.3 × 10−5   47
PEO Li7La3Zr2O12 0.9 × 103 70 Li[N(SO2CF3)2] 3.6 × 10−4 1.1 × 10−5   49
PANb) Li0.33La0.557TiO3—alligned NWsc) 138 (diam.) 3 LiClO4 8.7 × 10−4 6.1 × 10−5   61
PAN Li0.33La0.557TiO3—random NWs 138 (diam.) 3 LiClO4 1.5 × 10−4 5.4 × 10−6 0.42 61
PAN Li0.33La0.557TiO3—NPsd)   3 LiClO4 2.8 × 10−5 1.1 × 10−6   61

a)Poly(ethylene oxide); b)poly(acrylonitrile); c)nanowires; d)nanoparticles.

Figure 2.

Figure 2. (a) Arrhenius plot of ionic conductivity of liquid electrolyte and ionic liquid electrolytes, as well as PEO8LiClO4 with and without 10 wt% nanoparticles (TiO2 11 nm, Al2O2 5.8 nm). The data are taken from Refs. 43 and 40 (b) Nanoparticle size and Al2O3 concentration effect on ionic conductivity of PEO9LiTf. The data are taken from Ref. 41 (c) The effect of nanoparticle concentration on the mechanical properties [G' (elastic modulus) and G'' (viscous modulus) at a frequency of 1 rad s−1)] and ionic conductivity of a gel polymer electrolyte (PMMA 1 M LiTf in PC). The data are taken from Ref. 44 (d) Illustration of dendrite growth in different electrolytes: 1) ceramic free polymer electrolyte, 2) micro-sized composites, and 3) nano-sized composites.

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Dissanayake et al.,41 studied the effect of the particle size on the ionic conductivity of a PE comprised of PEO and lithium triflate (LiCF3SO3, LiTf, Fig. 2b). The conductivity was greatly improved with the smallest particles having the highest surface area. By decreasing the particle size from 10 μm to 10–20 nm, ionic conductivity was increased by one order of magnitude at 70 oC, reinforcing the importance of "nano-scaled" mixing between organic and inorganic phases in dictating the ionic transport behavior of CPEs.

To evaluate the role of the surface chemistry, Croce and co-workers42 studied the influence of nanoparticle surfaces on electrochemical properties by tuning nanoparticle surface chemistry (acidic, neutral and basic surfaces). Based on the results of the study, coordination between polymer, salt, and fillers was hypothesized. This mechanism is explained by Lewis acid-base interactions. In the case of acidic surfaces, –OH groups compete in the coordination with the basic oxygen atoms of the polymer and anions through hydrogen bonding, providing additional lithium transport pathways. Alternatively, the surface protons contribute to the solvation of the anion, increasing dissociation. With neutral particles, due to the lower concentration of –OH groups, the number of possible interactions is weaker, leading to a lower favorable effect. Finally, where the surface provides a basic character, the particles will not interact neither with the polymer nor the anion, resulting in a negative effect on the ionic conductivity. This Lewis acid-base approach was supported by the experimental data of PEO20LiTf with the addition of 10 wt% Al2O3 with different surfaces, where acidic surfaces offered the highest ionic conductivity values among all tested fillers.42

Besides, the particle concentration is also important. A high content of inorganic nanofillers enhances the mechanical properties but reduces the ionic conductivity of the electrolyte.44 As it can be observed in Fig. 2c, at high concentration of inorganic nanofillers (>4 wt% SiO2), the storage modulus increases, whereas the ionic conductivity is negatively affected. Favorably, due to the enhanced mechanical stiffness of the membrane, dendrites formation is also hindered.45 Figure 2d shows the overall effect of nanoparticles size on the dendrite growth: large particles are able to retard the dendrite formation (2) compared to particle-free electrolyte (1), while, smaller particles directly prevent dendrites formation (3).

Recent advances in CPEs using active fillers

As discussed in previous section, the addition of passive fillers into a PE may have a beneficial effect by means of improved mechanical strength and increased polymer chain mobility; however, these inactive nanoparticles cannot directly contribute to the ionic conductivity of the electrolyte.

In this regard, the combination of SPEs with Li-ion conductive inorganic electrolytes has attracted much attention in an attempt to surmount the limitation of each individual component. Among all the existing inorganic electrolytes, NASICON and garnet are the ones that have recently stimulated the most research interest for the development of nanocomposites. NASICON-type electrolytes, such as Li1+xAlxTi2−x(PO4)3 (LATP)46 and Li1+xAlxGe2−x(PO4)3 (LAGP)47 have been used as active fillers in composites due to their wide electrochemical window, high ionic conductivity and moisture stability, while garnet-type ones with chemical structures derived from Li7La3Zr2O12 (LLZO)48,49 have been chosen because of their outstanding compatibility with lithium metal anode.

Despite this increasing number of works focused on the replacement of inactive fillers by Li-ion conductive inorganic ones, there is a controversy regarding the impact that this may have in the overall performance of the CPE. Consequently, it is easy to find literature reporting an increase of the ionic conductivity of the CPE compared to neat PE,48,50 as well as, some others showing negligible or even detrimental effect49,51 after ceramic filler introduction. Nevertheless, it is generally agreed that the main decisive factors are the amount, the chemical composition and the size of the filler.

Overall, the ionic conductivity and lithium diffusion path understanding in composite electrolytes containing active fillers remains the major issue to be addressed. Depending on the particles size, shape and concentration, several scenarios can be sketched. As an example, Fig. 3a depicts the main lithium conduction pathways proposed for four CPEs, distinguishing between spherical shape nanoparticles (1 and 2) and nanowires (3 and 4). Moreover, depending on the composition, another classification can be done, i.e., between polymer-rich electrolytes (Fig. 3a-1), on which PE is the main component, and ceramic-rich electrolytes (Fig. 3a-2) where inorganic particles are predominant.52 The former CPE offers three Li-motion pathways: through both inorganic particle and PE (orange dashed line), across neat PE (grey dashed line) and along PE/nanoparticle interfaces (black dashed line). When exceeding the percolation threshold, as is the case with ceramic-rich CPEs, an alternative Li-diffusion path is created through the inorganic particles (yellow dashed line).

Figure 3.

Figure 3. (a) Proposed Li-ion conduction paths in 1) polymer-rich composite, 1) ceramic-rich composite, 3) CPE containing randomly distributed nanowires (NWs), 4) CPE containing aligned NWs. Adapted from Ref. 62 with permission. Copyright 2018 Elsevier. (b) Arrhenius plot of ionic conductivity of different PEO-based SPEs and CPEs. The data are taken from Refs. 46, 47, 49 (c) Arrhenius plot comparing the effect of the active filler shape on ionic conductivity. The data are taken from Ref. 61.

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Since the first report on the introduction of a nano-sized active filler, γ-LiAlO2, in a PEO-based PE by Scrosati et al.,53 many works have been undertaken taking this polymer as reference matrix. Figure 3b compares the ionic conductivity reported for some representative PEO-based CPEs. While the improvement in the ionic conductivity is widely attributed to the increase of PEO amorphicity produced by the inorganic particle introduction, Kieffer et al.46 concluded that there should be other factors affecting the ionic conductivity when adding active fillers. After comparing the performance of PEO/LiClO4 with LATP to the one with inactive fillers they found similar glass transition and crystallinity degree regardless the inorganic particle type; however, a higher ionic conductivity was obtained for the CPE with active fillers. In view of these results and taking into account that LATP content was below the percolation threshold (4 vol% content), the mechanism proposed involved the balancing of the chemical potential of lithium between both phases and possibly a Li+ exchange, since both active filler and PEO/LiClO4 share lithium as a common component.

To further understand the transport mechanism of ionic species in CPEs, solid-state nuclear magnetic resonance (ssNMR) is emerging as one of the most promising techniques. A combination of isotope labeling and high-resolution Li ssNMR was employed to track the Li-ion pathway in a PEO-LLZO CPEs.54 The monitoring of the replacement of 7Li from the CPE by 6Li from the Li metal electrodes during plating and stripping experiment showed a preference of Li-ion to go through the ceramic pathway rather than the neat polymer or the PEO-LLZO interface. More recently, ssNMR studies related to a CPE based on PEO and lithium bis(trifluoromethanesulfonyl)imide {Li[N(SO2CF3)2], LiTFSI} with 10 vol% of Li6.55Ga0.15La3Zr2O12 microparticles proved that Li exchange could take place at the soft-hard interface between Li6.55Ga0.15La3Zr2O12 and PEO.55 Even if this exchange process was characterized by slow kinetics, these results suggest that increasing the compatibility and interaction between both phases by further surface modification of the filler or changes in the polymer functional groups may allow this process to happen in larger length scale.

In great contrast to previous studies where high active filler content was shown to have a detrimental effect on the ionic conductivity,51,49 PEO-LAGP based CPE with high ionic conductivities and high loadings above 50 wt% have been reported.47,56 Even so, in the case of extremely high filler content, the addition of an intermediate thin upper layer based on PEO between the Li metal surface and the CPE was required for improving the contact and preventing the reaction of LAGP.56

Beyond PEO, polycarbonates have attracted much attention in the design of CPEs. Poly(propylene carbonate) (PPC)/LiTFSI/Li6.75La3Zr1.75Ta0.25O12 (LLZTO) electrolyte provided a promising ionic conductivity at 20 oC of 5.2 × 10−4 s cm−1 with a lithium transference number of 0.75.57 The high transference number was ascribed to the interactions of the nano-sized LLZTO with both TFSI and PPC polymer chains, favoring the salt dissociation and inhibiting anion diffusion. Besides, the introduction of garnet in a poly(ethylene carbonate) (PEC) -based CPE could improve the interface with lithium metal avoiding side reactions with the electrolyte.58

Finally, the effect of the particle shape in the ionic conductivity of the CPE is evaluated and compared in Fig. 3c. It has been proposed that the replacement of nanoparticles by nanowire fillers may provide a continuous Li-ion transport pathway through the highly conducting ceramic phase.5961 Namely, the replacement of Li0.33La0.557TiO3 (LLTO) nanoparticles by LLTO randomly dispersed nanowires (Fig. 3a-3) in a poly(acrylonitrile) (PAN)/LiClO4 PE, provided an increase of the ionic conductivity from 1.0 × 10−6 s cm−1 to 5.4 × 10−6 s cm−1 at room temperature.61 This performance was further enhanced by the alignment of the nanowires in the conduction direction (Fig. 3a-4), allowing the improvement of ionic conductivity by another order of magnitude, highlighting the importance of obtaining a CPE free of crossing junctions as happens in the case of nanoparticles or randomly dispersed nanowires.

All in all, even if different mechanisms have been proposed for the ionic conduction in CPE, the exact role of the active filler inside the PE remains unclear. The scant data available related to the study of the Li-ion exchange between the different CPE components, evidence the need of new strategies to boost this interaction. Moreover, considering that when decreasing the particle size to the nano-scale the surface/volume ratio drastically increases, customizing the nanoparticle surface may be crucial for promoting the Li-ion conduction at the phase boundary.

Status of HPEs

With respect to CPEs, one of the greatest attractiveness of hybrid inorganic-organic materials relies on the possibility of tailoring to a great detail the properties of the designed material.

The first applications of hybrid inorganic-organic electrolytes in lithium batteries date back to the second half of the eighties—early nineties,32,63 following the development of sol-gel derived hybrid inorganic-organic materials64 and of hybrid inorganic-organic protonic conductors.33 These systems (Ormolytes, lithium-doped Ormosyls, Ormocers, 3D-HION, etc.)13 were prepared by sol-gel reaction of silanes in the presence of oligo- or polyethers. In some configurations, silicon atoms or other metal centers function as cross-linkers between polyether chains.6569 Later on, this approach was developed to obtain cross-linked hybrid systems with poly(ethylene glycol) (PEG) chains anchored to inorganic clusters (Fig. 4a).7074

Figure 4.

Figure 4. Structure of various types of HPEs. (a) Hybrid inorganic-organic electrolyte prepared by sol-gel reaction and subsequent cross-linking. Reproduced from Ref. 71 with permission. Copyright 2014 American Chemical Society. (b) Nanocomposite HPE by in situ synthesis of SiO2 particles in PEO. Reproduced from Ref. 77 with permission. Copyright 2016 American Chemical Society. (c) Networked POSS-PEO HPE by cross-linking of epoxy-terminated POSS and poly(ethylene glycol)diamine. Reproduced from Ref. 79 with permission. Copyright 2015 John Wiley & Sons. (d) Lithium ion-selective pseudo solid-state electrolyte prepared by soaking copper benzene-1,3,5-tricarboxylate MOF with liquid electrolyte. Reproduced from Ref. 90 with permission. Copyright 2018 John Wiley & Sons. (e) Preparation process for hybrid silica particle (PSiP)/ ionic liquid-solid electrolyte. Reproduced from Ref. 99 with permission. Copyright 2011 John Wiley & Sons. (f) Synthesis of mono-functionalized and co-functionalized SiO2 particles with pendant TFSI groups. The particles are mixed with a polyether host matrix to give a single-ion conducting polymer electrolyte. Reproduced from Ref. 107 with permission. Copyright 2015 John Wiley & Sons.

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Sol-gel technique was also used to grow in situ the inorganic particles.7577 In situ growth of SiO2 nano-particles directly into the PEO matrix provides a hybrid material with peculiar properties, with respect to traditional composites prepared by simple physical mixing. SiO2 particles are more uniformly distributed in the polyether matrix and the polyether chains are either mechanically wrapped or chemically anchored to the particle surface. This results in much stronger PEO-SiO2 and in a higher conductivity than in traditional composites (Fig. 4b).77

If in situ growth results in uniform particles' dispersion, the size, shape and functionalization of the inorganic clusters can be controlled at best by using preformed hybrid fillers, such as polysilsesquioxanes (POSS). This strategy allows the introduction of oligosiloxanes with specific organic functionalities. POSS bearing PEG chains hinder the crystallization of the polymer host, thus increasing the conductivity of the resulting hybrid (Fig. 4c).78 Additionally, polymerizable functional groups can be used as crosslinker, resulting in networked polymer electrolytes with relatively high shear modulus and conductivity.79,80 Alternatively, anionic-functionalized POSS, neutralized with lithium ions, can be used as polyanionic salt.81,82 The functionalized POSS clusters act as charge carriers sources and, if no binary salt is added, the resulting electrolyte is a single-ion conductor. Interestingly, NMR studies indicate that, with respect to polymeric single-ion conductors, the rigid cage-structure of polyanionic POSS hinders the formation of ionic aggregates, thus favoring lithium mobility.83

Beside particle size, shape and surface chemistry, it might be also interesting to control the porosity of the filler. Great control of the pore size can be achieved, for example, by using Metal Organic Frameworks (MOFs). MOFs have been used as neat lithium-ion conductors (by soaking with carbonates),84 as scaffold for ionic liquids,85 for carbonate-based electrolytes,86 and as fillers in composite polymer electrolytes.87,88 In this case, comparable results to other composite electrolytes have been achieved, such as room temperature conductivities between 10−5 and 10−4 s cm−1 and cycling at 60–70 °C.89 In other cases, MOFs structure was specifically modified to increase the lithium transference number. As example, MOFs with adjusted pore size were used as selective ions channels (Fig. 4d),90 whereas cationic MOFs were utilized as anions traps.91

Altogether, the most common strategy to prepare hybrid inorganic-organic electrolytes is by grafting organic functionalities on the surface of inorganic particles, which are then dispersed in the polymer-salt complex. The resulting composites with hybrid fillers are called nano-hybrid electrolytes. Fumed silica, either pristine or hydrophobic, is one of the many fillers employed in composite electrolytes, especially due to its ability for forming network structures with liquids.92,93 Capping of silanols with other functionalities has been later performed to enhance both mechanical and transport properties. Fan et al.94 were the first to use SiO2 functionalized with oligoethylene oxide chains, although with no beneficial effect on the conductivity. Archer and coworkers95 tethered longer PEG chains on SiO2 and TiO2. By mixing these functionalized particles with lithium salt, hybrid electrolytes were obtained which showed an interesting mix of transport and mechanical properties. Specifically, these materials showed superionic properties, i.e., decoupled transport and mechanical properties. Interestingly, no significant deleterious effect due to the inorganic core chemistry was observed. The ionic conductivity of these materials can be further enhanced by adding small amounts of solvent, without significant deterioration of the rheological properties.96

Interesting effects were observed also by grafting ionic functionalities. Particles with surface cationic functionalities were first deployed by Archer and coworkers,97 this time mainly for application in combination with ionic liquids. The addition of imidazolium-tethered silica particles results in either the delay of the ionic liquid crystallization or the increase of the ionic conductivity and of the transference number, due to the hindering of the salt crystallization and slowdown of the anion mobility.98 Similarly, Sato et al.99 prepared a solid electrolyte with high conductivity by adding small amounts of ionic-liquid to cation-functionalized SiO2 particles (Fig. 4e). Cationic functionalized particles were also used in combination with carbonate-based liquid electrolytes, resulting in enhanced transport properties,100 retarded dendrites formation,101 and higher cyclability of Li ∣∣ LTO cells.102

Finally, inorganic particles can be functionalized with anionic groups. The first electrolytes of this type used silica functionalized with alkyl-sulfonate groups,103,104 which show conductivity between 10−6 s cm−1 and 10−4 s cm−1, depending on the host matrix.

The type of anionic group, functionalization density, chain length and flexibility are critical to obtain higher dissociation and conductivity. Higher conductivities can be achieved by increasing the loading of ionic groups on the surface of the particle,105 by using anions with higher dissociability (e.g., trifluoroborate groups,106 trifluoromethanesulfonamide107) by increasing the chain flexibility next to particle surface,108 and by grafting both ionic groups and cation acceptor chains (Fig. 4f).107,109

Despite all the efforts, the conductivity of single-ion conducting CPE is in general too low for room temperature operation. The conductivity is enhanced by adding a lithium salt, but this is compensated by a decrease of the lithium transference number.103 Practical electrolytes may be though obtained by finding a compromise between these two instances. A good example is the use of sulfonate-functionalized SiO2 as additive in carbonate-based gel-polymer electrolytes, which results in an increase of both ionic conductivity and transference number.110

As a last remark, it was recently reported that conductivity could be greatly enhanced by using nanometric Al2O3, instead of SiO2,107 suggesting that the chemistry and morphology of the inorganic core may play a role in determining the transport properties of nanohybrid electrolytes.

Future Needs and Prospects of CPEs and HPEs

The short and necessarily incomplete review provided in the previous section gives an insight on how CPEs and HPEs have contributed to enhance the performances of PEs. Despite the progresses, both CPEs and HPEs are far away from meeting the performance required for most commercial applications, especially for the automotive sector. Herein, the performance targets are particularly strict, as high current densities are involved (> 1 mA cm−2) and charge/discharge is often performed at temperatures as low as 0 °C:

  • (1)  
    ionic conductivities approaching 10−3 s cm−1 are necessary to allow room temperature operation at reasonable charge-discharge rates. This is the order of magnitude of the conductivities of liquid electrolytes impregnated in polyolefin separators.111 Lower conductivities may be somewhat compensated by decreasing the thickness of the electrolyte (below 25 μm) and by increasing the lithium transference number;
  • (2)  
    electrochemical stability up to 4.3–5 V is required for high-voltage cathodes;
  • (3)  
    high resistance against dendrites growth if lithium metal anode is used, which in turn is needed to reach the target high energy densities;
  • (4)  
    with regard to this last point, resistance to dendrites growth may be achieved by a combination of high mechanical modulus (possibly over 1 GPa)112,113 and a lithium transference number close to 1.9

To these four key performance parameters (ionic conductivity, lithium transference number, electrochemical stability and mechanical modulus) probably a fifth should be added, toughness, i.e., the ability of absorbing a mechanical stress without fracturing.114 As it turns out, it is very hard for PEs to meet all these requirements. The challenges faced with the development of CPEs and HPEs are extensively discussed as follow.

Preparation methodologies: complexity vs effectiveness

CPEs are generally prepared by physical mixing of a polymer/salt complex with inorganic particles either in dry state (e.g., ball-milling) or in common solvent. CPEs are very attractive in terms of synthesis due to the simplicity of the preparation procedures and the low cost of the individual components. No chemical modifications are involved and no expensive precursors are required. In comparison, HPEs, in which organic and inorganic phases are connected by strong covalent or ionic bonds, are prepared in two ways: a) a bottom-up approach, where HPEs are obtained directly by reaction of cross-linkable precursors, typically by sol-gel technique; b) a nano-hybrid approach, where hybrid inorganic-organic fillers are firstly prepared and then introduced in a polymer or liquid matrix. HPEs synthesized from bottom-up approaches are generally characterized by high conductivity (up to ca. 5 × 10−4 s cm−1 at room temperature, in the absence of plasticizer), low or no tendency to crystallize, and high thermo-mechanical stability due to the presence of a 3D network. On the downside, mechanical and transport properties are strongly coupled, which means that the mechanical modulus of the most conductive materials is relatively low. In contrast, the hybrid-composite approach is very versatile, as it allows obtaining materials with a wide range of properties, by using a large variety of host matrices, functional groups, and by choosing inorganic particles with specific size and chemistry. Furthermore, the synthetic process is relatively easy and controllable, as it involves only the functionalization of the particles surface. As an example, it is relatively easy to prepare single-ion conductors, e.g., by grafting the inorganic particles surface with anionic groups. This is probably one of the easiest and most effective ways to immobilize anions in a polymer electrolyte, resulting in single-ion conducting electrolytes with conductivities approaching those of binary electrolytes.107 However, both ways involve certain synthetic steps for building chemical linkage between organic and inorganic materials, making HPEs of lesser interest compared to CPEs in terms of upscaling for practical applications. Hence, efficient and scalable synthetic methods for easily grafting organic moieties to inorganic substrates should be carefully explored in the search of robust HPEs.

Balancing of physical and chemical properties

In the case of CPEs, the ionic conductivity is rarely above 10−4 s cm−1 at room temperature, unless high amounts of plasticizers are added, which then results in a significant deterioration of the mechanical properties. Furthermore, classical CPEs are intrinsically binary conductors, although in some cases an increased transference number is achieved. A notable exception is represented by systems with ionomer-type polymer host, which, however, are characterized by low ionic conductivity. Indeed, one of the hardest obstacles is represented by the mutual dependence of ionic conductivity, transference number and modulus, which prevents increasing at the same time all three properties. The same limitations are valid also for HPEs: it is possible to selectively increase some of the performance parameters, but it is difficult, if not impossible, to maximize all at a time.

Figure 5 shows the multifunctional graphs of ionic conductivity vs elastic modulus and apparent transference number for several polyether-based polymer and hybrid electrolytes. In the case of the elastic modulus, the strong coupling with the conductivity is clear. Conductivities higher than 10−4 s cm−1 are reached only with moduli lower than 10 MPa, by plasticized electrolytes or by mechanically-weak HPEs. For the transference number, only the non-plasticized systems are reported, for sake of clarity. In this case the coupling is less obvious, but a clear trend is observed at least for HPEs, with the conductivity decreasing of almost three orders of magnitudes when the transference number is increased between 0.3 and 1. Both CPEs and HPEs reach higher conductivities and transference numbers than PEO/LiX systems. Nonetheless, the transference numbers for the most conductive systems are below 0.5. Truly single-ion conduction is achieved only by HPEs, at a cost of decreasing the conductivity.

Figure 5.

Figure 5. Multifunctional graphs of polyether-based polymer electrolytes: (a) room-temperature ionic conductivity vs Young modulus (E); (b) room-temperature ionic conductivity vs apparent Li-ion transference number (T+). The correspondent data and references used for preparing the graphs are listed in the Supplementary Information (Figs. S1, S2, Tables SI and SII is available online at stacks.iop.org/JES/167/070524/mmedia).

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The comparison shows that the HPE and CPE approaches led to clear enhancement of selected transport parameters. Possibly, a combination of the two approaches may lead to a further enhancement of both conductivity and transference number.

Fundamental understanding of organic/inorganic interphase

In the quest towards high energy, solid-state batteries, the attention has gradually shifted towards inorganic electrolytes, which are characterized by high conductivity and transference numbers equal to one. However, with respect to PEs, inorganic electrolytes have a clear disadvantage in terms of flexibility, interfacial properties (in particular regarding the ability of establishing and maintaining a good physical contact with the electrodes)11 and processability.49 CPEs with lithium-conducting fillers are considered as a possible compromise solution between inorganic and polymer electrolytes, as they could couple the excellent transport properties of inorganic electrolytes with the flexibility, interfacial properties and processability of polymer electrolytes. Indeed, some studies on CPEs with lithium-conducting fillers report conductivities over 10−4 s cm−1 and increased transference number with respect to reference filler-free PEs.57,115,116 Nonetheless, the ionic conductivity and transference number are still lower than in inorganic electrolytes. Sluggish ion transport in the polymer host matrix and across the polymer/ceramic interphase limits the overall conductivity, whereas binary transport in the organic phase results in a decreased transference number.

The conduction mechanism in systems were both inorganic and polymer phases are lithium-conducting is complex, and these systems have not been studied as in depth as classical CPEs, Fig. 6. The charge transport mechanism, and in particular between the two phases, has not been fully elucidated. Consequently, it is difficult to develop a strategy to optimize the transport properties. Ideally, the highest lithium conductivity is expected for ceramic-rich CPEs with bulk, mono-crystalline inorganic particles, lithium percolation pathways through the highly conducting ceramic phase and no grain boundary throughout the migration path. However, in a practical composite separator, lithium ions will have to cross multiple resistive particle/particle and particle/polymer interfaces. Thus, it is likely that ceramic-rich electrolytes will be at disadvantage in respect to the polymer-rich counterparts due to the blocking of the percolation pathways through the polymer phase.117 Hence, the interface between inorganic and organic phases appears playing a decisive role in determining the transport properties. Engineering of the surface of the inorganic particles may be a key element to enhance the interface charge transfer, providing that the surface modification is ionically conductive and has a good compatibility with the surrounding polymer matrix, e.g., coating the surface of garnet electrolyte with dopamine118 or lithium fluoride.119 Another possibility could be the direct covalent coupling between inorganic particles and polymer matrices. In the last case, or if surface modification with organic molecules is performed, the resulting material could be classified as a nanohybrid electrolyte. In other words, the nanohybrid approach, which has been already successfully proved with inactive inorganic nanoparticles, might be a promising choice also when implemented to lithium-ion conducting fillers.

Figure 6.

Figure 6. Challenges and possible remedies for CPEs and HPEs.

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Cell performances

With regards to the cell performance, both classes of electrolyte materials have been traditionally tested at light cycling conditions, i.e. at medium-high temperatures (≥50 °C), low C-rates (<1 C), with low-voltage cathode materials (e.g., LiFePO4), and with low active material loading (areal capacities lower than 1 mAh cm−2). At least in recent years a few reports have appeared, either with CPEs or with HPEs, showing cycling at room temperatures.80,120125 Independently of the type of electrolyte used, it appears that room temperature cycling is possible, at least at low C-rates, in systems with conductivity >10−4 s cm−1, or with ultra-thin electrolyte layers.126

At the same time, it is becoming customary to test solid state electrolytes also with higher-energy cathodes, such as lithium nickel manganese cobalt oxide (NMC), lithium nickel cobalt aluminum oxide (NCA), LiFexMn1−xPO4 (LFMP), or LiNi0.5Mn1.5O4 (LNMO).124,127131 In this regard, it must be noted that for PEO-based PEs the electrochemical stability is reportedly limited up to 4 V. Thus, the use of high-voltage cathode materials may require switching to other type of more stable host matrices, e.g., possibly polycarbonates or polyesters. In this case, CPEs may be advantaged with respect to HPEs, as the latter are usually based on polyether moieties. Another possible strategy is to use layered electrolyte systems, in which a polyether-based electrolyte is in contact with the anode, but not with the cathode.132,133 Finally, another possibility could be to develop hybrid inorganic-organic electrolyte based on non-polyether moieties.

With respect to the lithium metal anode, good plating/stripping performance has been demonstrated with CPEs,52,115 probably due to good mechanical properties of these electrolytes. Although there are few reports on the plating/stripping properties of HPEs,91,134 it is expected that single-ion conducting systems to have a good resistance against dendrites.135 In this case, the combination of the two approaches might be a promising way to enhance the stability with lithium metal, by means of combined enhancement of mechanical properties and transference number.

In conclusion, there has been, in recent years, an evident improvement of the cell performance with SPEs, in particular regarding the operation temperature and cathode chemistry/cell voltage. This improvement was observed with different types of materials (HPEs, CPEs, gel-polymer electrolytes, polycarbonate-based electrolytes, etc.), although CPEs with active fillers have shown particularly promising results. Nonetheless, further improvements are needed in the test conditions, in order to enhance the representativity of the results. In practical terms, this means reducing the amount of lithium at the anode, using thinner electrolyte layers, and especially increasing the areal cathode capacity (>1 mAh cm−2).

Conclusions

In summary, we provide an overview of the state-of-the-art of composite and hybrid polymer electrolytes (CPEs and HPEs, respectively) with the main focus dedicated to the impact of inorganic fillers on the properties of the resulting electrolytes. The introduction of inorganic phase in polymer electrolytes tends to improve the mechanical strength, transport properties of cationic species (e.g., ionic conductivities, cation transference number, etc.), as well as the chemical and electrochemical stability of electrode/electrolyte interphase. However, several impediments have to be addressed in the future work to bring one step further the nanocomposite and nanohybrid concept to reality, including the efficient and scalable synthesis techniques for nanohybrid electrolytes, balancing the properties of CPEs and HPEs according to the requirement of each cell chemistry, and gaining a deeper understanding on the transport properties in particular of CPEs with lithium conducting fillers. We believe that, with continuous efforts on aforementioned aspects, the CPEs and HPEs would be certainly promising candidates for developing better rechargeable batteries.

Acknowledgments

The authors acknowledge the financial support from the Basque Government by ELKARTEK-2016. H. Z. thanks the Basque Government for the Berrikertu program (1-AFW-2017–2).

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