Control over the morphology of nanostructured materials is of primary importance in structure-property relationship studies. Although the size of ligaments and pores in dealloyed nanoporous metals can be controlled by thermal and/or (electro)chemical treatments, tuning the shape of those ligaments is much harder. In the present work, we use corroding media with different reactivity to effectively tailor the ligament shape in nanoporous tin (NP-Sn) during dealloying by free corrosion. NP-Sn architectures with nanowire and granular ligament shapes were made by controlling the pH of the corroding solution, and thus the rate of Sn oxidation relative to the etching rate of the sacrificial component. The standard nanowire structure was formed under acidic conditions where oxidation was slow, but a hierarchical granular structure was formed when fusion of the Sn nanocrystals was inhibited by surface oxidation. To demonstrate the advantages of this architectural control, these two materials systems were investigated as electrodes for Na-ion battery anodes. Similar initial Na storage capacities of $\sim 500$ and 550 mAh/g were achieved in the nanowire and granular materials, respectively, but the cycle life of the two materials was quite different. NP-Sn with a granular ligament shape showed enhanced stability with a capacity retention of $\sim 55\%$ over 95 cycles at a specific current of 40 mA/g. By contrast, NP-Sn with a nanowire ligament shape showed very fast capacity fading within the first 10 cycles. This work thus demonstrates the dramatic impact of the nanoscale morphology on the electrochemical performance of nanoporous materials and highlights the need for both shape and size control in dealloyed nanoporous metals.

• Received 20 August 2017

DOI:https://doi.org/10.1103/PhysRevMaterials.2.055404