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A study on the effect of feed rate and cutting speed on surface roughness and material removal rate of mild steel

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Published under licence by IOP Publishing Ltd
, , Citation A A Latif et al 2017 IOP Conf. Ser.: Mater. Sci. Eng. 257 012025 DOI 10.1088/1757-899X/257/1/012025

1757-899X/257/1/012025

Abstract

In any machining process, achieving a good surface quality and maximization of material removal rate are absolute importance. This paper provides an insight to the effect of feed rate and cutting speed on NOVIANO and conventional cutting tool in term of surface roughness and Material Removal Rate (MRR). The output of the machining during slot milling of Mild Steel with 17 HRC were measured. Mitutoyo surface tester were used to measure average mean surface roughness (Ra) of the slot milling surface. For the MRR measurement, mathematical formula was used to calculate and evaluate the different weight of workpiece before and after milling. The result shows that, when the feed rate and cutting speed increase, better surface roughness and MRR will be occur. However, the comparison between both cutting tools found that the NOVIANO cutting tool produce much better result than conventional cutting tool where surface roughness and MRR is 13.97% and 51.62%.

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