Elsevier

Materials Characterization

Volume 58, Issues 11–12, November–December 2007, Pages 1183-1188
Materials Characterization

Microstructure and functional properties of rock materials

https://doi.org/10.1016/j.matchar.2007.04.012Get rights and content

Abstract

The properties of stone materials maybe divided into intrinsic properties such as chemical and mineralogical composition, grain size and porosity, and into functional properties related to a technical application. The latter describe how the stone responds to conditions in the environment such as mechanical load, freeze–thaw cycles and exposure to moisture, and are controlled by the intrinsic properties. This implies that intrinsic properties can be used in order to assess the functional properties of the stone if it is possible to identify and quantify the related critical parameters. While this is an accepted approach for metals and ceramics, it has not been applied to the same extent to rock materials. The aim of this paper is to demonstrate that this approach also has potential in petrographic analysis.

Introduction

The aim of this paper is to give a short introduction to the relationship between intrinsic properties, such as mineralogy and microstructure, and functional and durability properties of stone and rocks used as construction materials. The emphasis is on properties that can be observed with the naked eye, an optical microscope or with a scanning electron microscope. Properties and relationships that are comprehensively described elsewhere, such as the alkali silica reactivity of rock aggregates in concrete, are not included in this paper. The influence of chemically aggressive environments is only treated briefly. The relation between porosity and fluid flow has been studied extensively by petroleum petrologists; e.g. [1]. The basis for the present paper is the use of quantitative microstructural analysis for the evaluation of functional properties, which is an accepted approach in metallurgy. It is much less widely used on rocks. One obvious reason for this is the complexity of rock materials and the variation in quantitative relationships between different rock types. The application of quantitative microscopic methods in this field has however resulted in much new knowledge, e.g. [2]. The emphasis in this paper is on rock types commonly used as bound and unbound aggregate; however, rock types used as natural stone are also included, although treated more briefly.

The mechanical testing generally applied in this field provides a numerical value directly related to the test method that is assumed to reproduce a degradation mechanism, such as the resistance to fragmentation as tested with the LA-drum. This gives an assessment of the tested material in relation to this process, but it provides no understanding of the mechanism or which parameters have an important influence. The resistance of rocks to different types of chemically aggressive and physically degrading environments is governed by their intrinsic properties, such as mineralogical and microstructural parameters. The limiting properties differ with the environment and type of degradation. Furthermore, cracks and pores also have a strong influence on strength and moisture properties. Different physical and chemical environments cause a wide variety of damage and durability problems. These range from stress that may cause failure and fragmentation or wear that may damage the surface of the stone, to damage due to a chemically aggressive environment. The combination of materials and their compatibility also influence the durability of rock materials in a construction.

The methods applied in petrographic analysis for technical applications are to a large extent based on methods developed for petrogenetic studies. These methods also provide important information for technical applications, but there is a need to develop new tools for technical purposes. One aim of the present paper is to give information that can constitute a step in that direction.

Section snippets

Influence of mineralogy

The properties of the individual minerals that make up the rock are a limiting factor for the physical and chemical properties of the rock. The properties and influences of single minerals are fairly well known and are only briefly treated here. Hardness, defined as resistance to indentation, is a property that is directly related to the average hardness of the minerals in the rock surface. But it is evident that the strength, fracture toughness and modulus of elasticity of the individual

Influence of grain size

It has long been recognised that there is a general trend towards higher strength in finer grained rocks of the same type, and Erkan [4] demonstrated that the compressive strength of granites increased with increasing specific surface. A coarse-grained rock generally has both low strength and low fracture toughness. It is not only the grain size but also the grain size distribution that is important, with the effect that a large size range gives higher strength and better resistance to

Influence of grain and grain boundary shape

The shape of the minerals depends largely on their surface energy and the physical and chemical environment in which the rock was formed. Minerals with high surface energy tend to develop their crystal shapes at the expense of the surrounding minerals. Minerals that form euhedral grains may act as discontinuities in the structure where cracks may initiate.

An increased complexity in the grain shape and grain boundary geometry increases the strength of the boundary. This may consist of a

Influence of mineral orientation and spatial distribution

The properties of a rock with an oriented structure differ from that of a rock with random orientation. There is a difference between the orientation of the mineral grains based on the shape of the different mineral grains, i.e. shape-preferred orientation, and orientation based on the orientation of the atomic lattices of the different mineral grains, i.e. lattice-preferred orientation. Shape-preferred orientation may form planes of weakness in a structure. A foliation defined by micas or clay

Influence of porosity and cracks

The volume of a rock that is not composed of solids, i.e., its porosity, also influences the functional properties. The porosity of rocks is generally low compared with other building materials such as concrete and bricks. The moisture properties are directly related to porosity. Water present in the finer pores is bound tightly to the material and the contribution of the finer pores to capillary transport is more limited. The somewhat coarser pores contribute to capillary water transfer.

Conclusions

Existing knowledge can to a large extent explain and predict the functional properties of rock materials. Quantitative textural and microstructural analysis can thus be used in order to assess functional properties that are important in technical applications. The petrographic analysis performed today is largely based on parameters and methods used for a petrogenetic description of the rock. This gives much information about the technical properties and one aim of this paper is to demonstrate

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