Toxicity characteristics of commercially manufactured insulation materials for building applications in Taiwan

https://doi.org/10.1016/j.conbuildmat.2006.05.051Get rights and content

Abstract

The use of thermal insulation materials for building applications is a promising technique but further investigations are needed in this area in order to enhance fire prevention. An experimental study has been carried out to determine toxicity characteristics of commercially manufactured insulation materials, according to UK Naval Engineering standards 713 (NES-713) and colorimetric analysis. Four materials, covering organic foamy and inorganic materials of most of insulation materials used in Taiwan, have been chosen. The various colorimetric gas reaction tubes were used to measure toxic constituents and contents. Toxicity index (TI) was then calculated to evaluate the combustion characteristic of the specimens. The influences of toxic constituents and contents on the toxicity characteristic of testing materials were examined. It was found that significant differences existed between organic foamy and inorganic materials. The results showed that the organic foamy materials, polyethylene foam and polyurethane foam, which did not meet the requirements of the low fire hazard material and were unfavorable in the building’s fire prevention. Finally, it was also observed that the results promote the real knowledge of these insulation materials by using the quantitative analysis to explicate the toxicity chemicals and types and can be important references for fire hazard analysis and developing materials in the future.

Introduction

The use of thermal insulation materials in building has become prevalent in recent years. Thermal insulation is just one part of the overall fire resistance concern, but one that is not well understood with regard to how these materials behave under toxicity characteristics in Taiwan. This fact significantly influenced overall finishing materials safety including the toxicity characteristics of combustion. One challenge that researchers, manufacturers, designers face is how to select insulation materials that can achieve an acceptable level of safety.

The necessity of insulation becomes clear when considering the increase in the typical insulation thickness required in European countries over the years [1]. It is clear that insulation materials have to improve their features in order to achieve the tightened standard. These features should include thermal properties, cost, ease of construction, as well as safety and health issues [2]. The toxicity and irritating fumes, which insulation materials produce, are discussed in this paper.

Some other papers conducted research on their performances in other fire prevention domains including ignitability, flame spread and smoke generation property [3], [4]. Previous studies have concluded that the toxicity of smoke is the main reason of death from lots of major fire accidents in Taiwan [5], [6]. Toxicity characteristics of the insulation material are very important according to the statistics of the United States, which revealed that the majority of persons who died in fires perish due to toxic gas inhalation instead of burns, generalized trauma, or other causes [7], [8]. Some test apparatuses have been used to assay the toxic potency in previous studies [9], [10]. A methodology of fire hazard analysis for obtaining and using toxic potency were also reported in the literatures [11], [12]. It is obvious that there is a close relation between security and toxicity of insulation materials.

However, today there is no study carried out to determine and evaluate toxicity characteristics of insulation materials in Taiwan. Therefore, the objective of this study is to quantify toxicity index and toxic gases content of four commercially produced insulation materials to provide an initial data for building material industry. This leads to improvement in insulation and products with better toxicity characteristics and enhance fire protection products for further manufacturing processes and building applications.

Section snippets

Description of test materials

Similar to the European market, the use of insulating materials is characterized by two major groups of products in Taiwan, namely inorganic fibrous materials, which are applied to frame wall or ceiling, partitions and prefabricated house, and organic foamy materials, which are applied to walls, roofs and floors [13]. To quantify and analyze the state of toxicity, four kinds of test materials are selected: fiberglass, rock wool, polyethylene foam (PE), and polyurethane foam (PU), see Fig. 1.

The

Testing methods

The NES-713 gives the requirements of one of a series of test methods for determining the combustion characteristics of materials. The NES-713 has been offered the concentration from 14 different toxic gasses expressed as a factor of the concentration fatal to human at a 30 min exposure time (Table 3) [15]. It is suitable for the cable, composite materials, insulation materials and interior finish materials in many countries [16], [17], [18]. The UK Building Research Establishment (BRE) also

Results and discussion

The room temperature, relative humidity and experimental conditions during the test period are shown in Table 4. A sufficient number of specimens (normally three) are to be cut from the material under test. The toxicity index measurements were averaged, by using three specimens for each material.

Conclusions

In this study, toxicity characteristics of four kinds of commercially manufactured insulation materials were determined by NES-713 from small specimen of materials. Two different toxic gas composition data were evaluated as applied to these materials: toxic constituents and toxic contents. The results showed that more toxic constituents and higher toxic contents would be unfavorable in the toxicity characteristics of materials. It was also observed that the measured value of toxicity index was

Acknowledgement

The assistance of experimental facilities and testing provided by the Fire Laboratory, Architecture and Building Research Institute, Ministry of the Interior, R.O.C. is greatly appreciated.

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