Elsevier

Biomaterials

Volume 30, Issue 27, September 2009, Pages 4533-4538
Biomaterials

In vitro evaluation of a multi-layer radial-flow bioreactor based on galactosylated chitosan nanofiber scaffolds

https://doi.org/10.1016/j.biomaterials.2009.05.020Get rights and content

Abstract

Clinical use of bioartificial livers (BAL) strongly relies on the development of bioreactors. In this study, we developed a multi-layer radial-flow bioreactor based on galactosylated chitosan nanofiber scaffolds and evaluated its efficacy in vitro. The bioreactor contains 65 layers of stacked flat plates, on which the nanofiber scaffolds were electrospinned for hepatocyte immobilization and aggregation. Culture medium containing pig red blood cells (RBCs) was perfused from the center to periphery, so that exchange materials are sufficient to afford enough oxygen. We determined the parameters for hepatocyte-specific function and general metabolism and also measured the oxygen consumption rate (OCR). Microscope and scanned electron microscopy observation showed a tight adhesion between cells and scaffolds. Compared with the control (bioreactors without nanofiber scaffolds), the number of adhered cells in our bioreactor was 1.59-fold; the protein-synthesis capacity of hepatocytes was 1.73-fold and urea was 2.86-fold. Moreover, the OCR of bioreactors with RBCs was about 1.91-fold that of bioreactors without RBCs. The galactosylated chitosan nanofiber scaffolds introduced into our new bioreactor greatly enhanced cell adhesion and function, and the RBCs added into the culture medium were able to afford enough oxygen for hepatocytes. Importantly, our new bioreactor showed an exciting efficiency, and it may afford the short-term support of patients with hepatic failure.

Introduction

Orthotopic liver transplantation is a unique effective treatment for end-stage liver diseases [1]. However, due to severe donor-liver shortage, high cost and exacerbation of disease, many patients die before they can receive the operation. Therefore, bioartificial liver (BAL) has been proposed as a temporary liver support for patients awaiting liver transplantation [2].

Nevertheless, the clinical application of this new treatment strategy is not very optimistic [3]. One major reason is that hepatocytes rapidly lose liver-specific functions and viability when cultured in the bioreactor in vitro. Thus, to build a good bioreactor, it is crucial to mimic the microenvironment of hepatocytes in vivo and to afford the hepatocytes in a suitable environment [4].

In vivo, most cells adhere to the extracellular matrices (ECMs), which have extremely complex topography in the nanometer range. In order to mimic the topography of ECMs, various materials have been fabricated into nanometer materials [5] and they can affect cell migration, adhesion, proliferation and other cellular behaviors [6], [7]. Nanometer scaffolds have been widely used in different tissue engineering, such as bone [8], nerve [9] and bladder [10]. However, there have been few reports on the application of nanometer scaffolds in the liver tissue engineering. We reported the influence of chitosan nanofibers on hepatocytes in vitro in a previous study, in which we showed that nanofiber scaffolds mimic ECMs well and enhance cell adhesion [11].

Besides the nanometer topography of ECMs, there are many important biochemical groups on the ECMs, which are also essential for the growth of cells, such as the galactose ligands. Many studies have shown that the asialoglycoprotein receptors (ASGPR) on the surface of hepatocytes selectively adhere to galactose ligands [12], [13], [14]. This interaction between ASGPR and galactose ligands can induce the formation of hepatocyte aggregates [15], [16], which exhibits a higher level of liver-specific functions [17]. Therefore, intensive efforts have been made in developing new scaffolds modified with galactose ligands to enhance hepatocyte adhesion as well as to maintenance of liver-specific functions and mechanical stability [18], [19], [20]. We grafted the galactose ligands onto the chitosan nanofibers in the previous study and observed its influence on hepatocytes cultured in vitro. Our results showed that compared with hepatocytes on chitosan nanofiber scaffolds and galactosylated chitosan film, hepatocytes cultured on galactosylated chitosan nanofiber scaffolds exhibit excellent cell bioactivity and higher levels of liver functions for a long time [21].

In this study, we developed a multi-layer radial-flow bioreactor. We introduced nanofiber scaffolds into the bioreactor to mimic the topography of ECMs, and grafted the galactose onto nanofibers to mimic the biochemical environment of ECMs. Moreover, we added red blood cells (RBCs) into the medium to mimic the arterial blood in order to meet the high oxygen demand of hepatocytes. We hypothesize that nanofiber scaffolds could enhance the cell adhesion by tight contact between cells and scaffolds; the grafted galactose group could enhance the hepatocellular functions by the formation of spheroids; and the RBCs added into the medium could improve the oxygen supply to hepatocytes.

Section snippets

Animals and reagents

Outbred white pigs with a weight of 15–20 kg received humane care. All animal procedures were performed according to institutional and national guidelines and approved by the Animal Care Ethics Committee of Nanjing University and Nanjing Drum Tower Hospital. RPMI 1640 were purchased from GIBCO (USA). Lactobionic acid (LA) and chitosan (low molecular weight, brookfield viscosity 20,000 cps, 85% deacetylation) were purchased from Sigma–Aldrich (Saint Louis, USA). N-Hydroxysuccinimide (NHS) was

Liver-specific functions

We determined albumin and urea production as well as ammonia elimination and carbohydrate metabolism to assess the liver-specific functions (Fig. 1). Albumin production initially increased from 1 d to 2 d in both groups; and then it showed a decreasing tendency in RFB-Ctr but remained almost constant in RFB-nano (1.73-fold higher than that of RFB-Ctr on 3 d, P < 0.05). Urea production was equal in the first day in both groups; and then it remained stable in RFB-Ctr but increased in RFB-nano over

Discussion

With the increasing pressure of liver-source shortage, BAL has been proposed to be an effective extracorporeal liver support device to “bridge” patients until they either recover or receive a liver transplant [25]. Several key issues in engineering design must be considered when developing a BAL device: (1) to maximize the long-term functional stability of hepatocytes; (2) to create a liver functional unit that is scalable; (3) to minimize the priming volume; and (4) to eliminate transport

Conclusion

In this study, we made a series of steps to improve the performance of a multi-layer flat-plate bioreactor. First, we reduced the bioreactor volume to 480 ml by reducing the space of plates and increasing the density of hepatocytes. Second, we introduced nanofiber scaffolds into the bioreactor, on which cells could tightly adhere and would not be detached upon agitation. Third, the galactose was modified onto the nanofiber scaffolds, which can guide the formation of hepatocyte spheroids, thereby

Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant No. 30772129) and the International Cooperation Program awarded by MOST of China (2008DFA51180).

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    Both co-authors contributed equally to this work.

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