Elsevier

Acta Biomaterialia

Volume 6, Issue 2, February 2010, Pages 607-616
Acta Biomaterialia

Osteogenic biphasic calcium sulphate dihydrate/iron-modified α-tricalcium phosphate bone cement for spinal applications: In vivo study

https://doi.org/10.1016/j.actbio.2009.07.010Get rights and content

Abstract

In this study, the biocompatibility and the osteogenic features of a new iron-modified α-tricalcium phosphate (IM/α-TCP) and calcium sulphate dihydrate (CSD) biphasic cement (IM/α-TCP/CSD-BC) have been investigated in terms of the in vivo cement resorption, bone tissue formation and host tissue response on sheep animal model. Histological evaluation performed on undecalcified cement–bone specimens assessed the in vivo behaviour. It has been shown that the new IM/α-TCP/CSD-BC has the ability to produce firm bone binding in vivo (i.e. bioactivity). Qualitative histology proved cement biocompatibility, osteoconduction and favourable resorption, mainly through a macrophage-mediated mechanism. The results showed that the new cements have biocompatible and osteogenic features of interest as possible cancellous bone replacement biomaterial for minimally invasive spinal surgery applications.

Introduction

Since the first calcium phosphate bone cement (CPBC) synthesized by Brown and Chow [1] many different formulations have been studied and have resulted in various commercial products (i.e. Norian SRS©, Cementek©, Biocement-D©, α-BSM©, BoneSource© and/or Biopex©) [2], [3] used in a wide range of clinical applications (bone fractures, bone tumours, osteoporosis and craniofacial affections) [4], [5], [6], [7], [8], mainly due to the similar bone-like apatite structure evolved during their setting [9], [10], [11], [12], [13], [14], [15], [16], [17], [18], their high biocompatibility and their good osteointegration after being implanted in vivo [19], [20], [21], [22].

Despite these advantages, it is generally accepted that CPBCs need further improvements to broaden their potential clinical applications [23] due to the fact that apatitic (i.e. the end setting product being hydroxyapatite (Ca10(PO4)6(OH)2; HA) and/or calcium-deficient hydroxyapatite (Ca9HPO4(PO4)5OH; CDHA) [24], [25], [26]) bone cements are so stable in vivo that bone cement’s resorption takes a long time, i.e. months to years [27], [28], [29], [30]. In order to accelerate new bone apposition and resorption of the cement implant, several authors have improved the macroporosity, i.e. more and larger pores, of apatitic bone cements in several ways [31], [32], [33], [34], [35], [36], [37]. Moreover, depending on the degree of crystallinity and porosity, CPBCs can be made to be more or less stable after implantation [20], [29], [38], [39], [40]. In this sense, our research group presented a new method [41] to improve the osteointegration of α-tricalcium phosphate (α-TCP)-based cements by the modification of the cement’s powder phase with different amounts of calcium sulphate dihydrate (CSD). The resulting hardening properties of the new biphasic cements were a combination of the progressive hardening due to the main α-TCP reactant and the progressive dissolution of the CSD phase, which render a porous material [41]. In fact, CSD (first implanted by Dreesmann [42]) has been of interest to many scientists, who have used it as a filler material and/or as a replacement for cancellous bone graft due to its widely proved biocompatibility and rapid resorption [43], [44], [45], [46], [47]. Bohner [48] has even shown that small amounts of CSD added to the liquid phase can have interesting effects on the cement setting reactions, suggesting a complex effect of its sulphate ions.

In addition to the above, it should be noted that CPBCs lack high mechanical strength, and this limits their applications to non-load-bearing situations [23]. Moreover, with the advent of minimally spinal invasive surgery techniques (vertebro- and kyphoplasty), it has been put forward that apatitic cements are difficult to inject into compression fractured osteoporotic vertebrae [23], [49], [50]. However, our research group has been working on new methods to improve the osteointegration [41], as well as the injectability and strength of apatitic bone cements [51], [52], by iron modification of the main reactives, which is of interest to spinal applications.

Thus, the present study is a combination of the ideas previously published by our research group [41], [51], [53] and, it adds new data for the whole comprehension of the in vivo behaviour of new iron-modified α-tricalcium phosphate (IM/α-TCP) and calcium sulphate dihydrate (CSD) biphasic cements (IM/α-TCP/CSD-BCs). Thus, the objective of this research was to investigate the biocompatibility features of the new IM/α-TCP/CSD-BCs and their bioactivity (in the sense of osteoconduction and resorption) after implantation in a sheep model.

Section snippets

Formulation of the cements

In this study, the main ceramic reactive used for cement production, i.e. α-TCP, was of two types: (i) high-purity α-TCP (according to X-ray diffraction (XRD) data) for production of the control cement (coded as CemC; from Mathys Medical, Switzerland); and (ii) iron-modified α-TCP (IM/α-TCP; preparation in our laboratory). This IM/α-TCP was prepared by sintering together calcium hydrogen phosphate (DCP; CaHPO4; Sigma-C7263) and calcium carbonate (CC; CaCO3; Sigma-C4830), at a 2:1 M ratio, with 8 

Surgeries

All surgical interventions were performed without complications. The postoperative healing was uneventful in all sheep; the experimental animals recovered well and fast, and never showed any signs of discomfort or lameness. The postoperative treatment proved to be effective; no infections occurred in any of the surgical interventions. All wounds from the humeral and femoral extremities healed uneventfully. No problems occurred in the bone defects during surgeries and healing, i.e. no failure of

Discussion

In the present study, the biocompatibility and the resorption of three apatitic bone cements was investigated in a sheep animal model over observation periods of 3 and 6 months. The study was focused on the new porous iron-modified cement (i.e. 8IM–CSD) as a candidate cancellous bone-filling biomaterial for spinal surgery. The results showed differences in cement resorption and new bone formation between the different evaluated cement formulations. While both biphasic cements (i.e. CemC–CSD and

Summary conclusion

The present study shows that iron-modified α-TCP-based bone cement has biocompatible and osteogenic/osteotransductive features. The biocompatibility, osteoconduction and resorption of the new porous apatitic iron-modified cement was demonstrated for periods of 3 and 6 months, when no sign of inflammation, necrosis or any reaction between the host tissue and the implanted cement was found. The cement resorption occurred predominantly by a macrophage-mediated mechanism and was somewhat higher

Acknowledgements

The authors are grateful for funding through projects SGR200500732 (Generalitat de Catalunya) and MAT200502778 (Ministerio de Educación y Ciencia of Spain). The Robert Mathys Foundation (Bettlach, Switzerland) is acknowledged for supporting this research by contributing the main α-TCP cement reactive. The authors thank M. Andrea García and Rosa M. Martínez (Servicio de Patología, Hospital de Mar, Barcelona) for their availability, valuable technical advice and help with the histology technique.

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