Biocatalysis to amino acid-based chiral pharmaceuticals—examples and perspectives
Introduction
Ever more often, the motivation for the investigation of biocatalytic methods and processes is the synthesis of enantiomerically pure compounds (EPCs). The responsible factors are the following: (1) There is an increasing interest in EPCs in industries other than pharmaceutical, such as the food and agro industry. (2) Diseases are now tackled with novel approaches to treatment incorporating enzymological methodology; examples are AIDS (HIV-protease inhibitors) or cancer and rheumatic inflammation (MMPI (matrix metalloprotease inhibitors)). (3) Progress has been made in the development of structure-based selection and optimization of inhibitors which are derived from structures in Nature but do not occur there.
After discussing the frame in which biocatalysis research occurs, especially in industry, two examples of the synthesis of EPCs will be presented: (i) the route to d-amino acids according to the hydantoinase/carbamoylase process and (ii) the synthesis of unusual l-amino acids through reductive amination. Subsequently, competitive technologies to biocatalysis are discussed. In Section 7, some future trends of the pharmaceutical intermediates industry are presented.
Section snippets
Framework for biocatalysis
There are several trends that can be observed for both biochemical and chemical processes alike [1]: (1) Catalytic reactions instead of stoichiometric ones, (2) The goal of 100% selectivity at 100% conversion, (3) High concentration of substrates, (4) Neither detrimental solvents nor frequent solvent changes, (5) The increased use of either solid or volatile acids and bases such as zeolites, ammonia or carbon dioxide as well as pH-stat techniques.
When considering to run a large-scale reaction,
Hydantoinase/carbamoylase process
A promising route to enantiomerically pure amino acids, both l- and d-enantiomers, is based on conversion of hydantoins via hydantoinases and, additionally, carbamoylases to either d- or l-amino acids depending on the enzymes used (Fig. 1).
Hydantoinase systems to d-amino acids are more common. d-Amino acids are significant as components of antibiotics, pharmaceuticals, or pesticides that are often more active but also more stable that the l-containing analogs (Fig. 2).
In nature, d-hydantoinases
Reductive amination
Enantiomerically very pure l-amino acids can be obtained elegantly and efficiently by reductive amination of α-keto acids by amino acid dehydrogenases. Fig. 5 features the case of leucine dehydrogenase (LeuDH) which converts hydrophobic α-keto acids to the respective l-amino acids such as l-tert-leucine, l-neopentylglycine or analogs with the help of the cofactor NADH. The resulting form of the cofactor, NAD+, is regenerated to NADH by the well-known reaction employing FDH and ammonium formate.
List of scaled-up biocatalytical processes
By now, plenty of biotransformations have been developed to industrial scale; leading is the glucose–isomerase process (>106 t/a) followed by production of cocoa butter and acrylamide and leading down to smaller productions in the lower ton range, most of them intermediates to pharmaceutically active compounds such as (R)-glycidyl butyrate, prepared with lipases, or to food and cosmetics compounds such as oligosaccharides, made with dextransucrase (Table 1).
Competitive technologies
Despite the upward trend for biocatalysis in the field of EPCs other competitive technologies in many cases often demonstrate similar performance:
(i) Enantioselective crystallization is the method of choice for the production of (S)-naproxen and (R)-phenylglycine (Scheme. 1).
(ii) Asymmetric synthesis can be successfully employed for large-scale processes in selected cases, especially in catalytic hydrogenation (Scheme. 2).
(iii) Chromatographic separation of racemates will be increasingly
Future trends in the markets for pharmaceutically active compounds
In the near future, three important trends can be discerned for the area of pharmaceuticals and the field of process development for pharmaceutical intermediates.
(1) The synthesis routes to pharmaceutically active molecules become more and more complicated. This raises the questions whether such molecules, usually featuring several chiral centers, can be synthesized at all within given process and cost constraints (Fig. 9).
(2) Owing to the high costs of development of novel pharmaceuticals, the
Acknowledgements
The authors gratefully acknowledge help from collaborators such as Maria-Regina Kula, Werner Hummel and Georg Krix, Institute of Enzyme Technology (University of Düsseldorf), Christian Wandrey (Research Center Juelich) as well as Christoph Syldatk (University of Stuttgart) and colleagues Kurt Günther (analytical dept., Degussa) and coworkers.
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