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Numerical simulation of single and dual pass conventional spinning processes

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Abstract

Due to the complex nature of sheet metal spinning processes, recent trends in analysis of the process are moving toward numerical techniques. These numerical methods, for instance finite element modelling, enable the study of parameters that can not easily be measured directly such as transient strains and stresses. Additionally, it allows a prediction of dynamic instabilities that may be used to control and achieve better product quality. In this investigation, a finite element dynamic explicit model has been used to simulate single and dual pass conventional spinning processes. The initial models are validated against published experimental data and show very good correlation. A variety of roller feed rates, roller passes and roller configurations are then simulated. Effects of roller feed rate on the axial force, radial force and thickness strain are established. The effect of roller pass and roller configuration on the axial force and thickness strain are also assessed.

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Acknowledgment

The authors are grateful to acknowledge the financial support provided through the UK ORSAS Scheme.

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Authors and Affiliations

  1. School of Mechanical Engineering, College of Engineering and Physical Sciences, University of Birmingham, Edgbaston, Birmingham, B15 2TT, UK

    Khamis Essa & Peter Hartley

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  1. Khamis Essa
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  2. Peter Hartley
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Correspondence to Peter Hartley.

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Essa, K., Hartley, P. Numerical simulation of single and dual pass conventional spinning processes. Int J Mater Form 2, 271–281 (2009). https://doi.org/10.1007/s12289-009-0602-x

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  • DOI: https://doi.org/10.1007/s12289-009-0602-x

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