Abstract
Micro-needles are known as a mean that can minimize pains while it gets through the human skin. And it will be safer if it can be made of biodegradable material. Microstereolithography (MSL) forms a part by the photo-polynerization of liquid resin. And it has production resolution in the range of several tens of micrometers. So it can be used to fabricate precise micro-needle. Actually the MSL technology is frequently applied to various areas such as bioengineering and MEMS devices. This paper shows the framework of a micro-stereolithography apparatus which can fabricate micro-needle by using multiple materials including photocurable biodegradable material like PPF (poly propylene fumarate). And will introduce process parameters for the precise micro-needle fabrication. Finally, verifies the system by showing some examples of the micro-needle with multiple materials including PPF.
Similar content being viewed by others
References
P. F. Jacobs, Rapid prototyping & manufacturing, Society of Manufacturing Engineers (1992) 26–29.
S. Maruo and K. Ikuta, Submicron stereolithography for the production of freely movable mechanisms by using singlephoton polymerization, Sensors and Actuators A: Physical, 100(1) (2002) 70–76.
I. H. Lee and D. W. Cho, Micro-stereo-lithography photopolymer solidification patterns for various laser beam exposure conditions, International Journal of Advanced Manufacturing Technology, 22(5–6) (2003) 410–416.
I. B. Park, Y. M. Ha and S. H. Lee, Fabrication of a microlens array with a non-layered method in projection microstereolithography, International Journal of Precision Engineering and Manufacturing, 11 (2010) 483–490.
H. C. Kim and S. H. Lee, Reduction of post-processing for stereolithography systems by fabrication-direction optimization, Computer-Aided Design, 37(7) (2005) 711–725.
H. C. Kim and J. W. Choi and R. Wicker, Development of a multi-material stereolithography system, Journal of the korean Society for Precision Engineering, 27(3) 135–141.
Y. H. Yun and H. C. Kim, Exposure time variation method for micro-needle fabrication, Journal of the korean Society for Precision Engineering (2011) 45–45.
H. C. Kim and H. R. Yun and I. H. Lee and T. J. Ko, Exposure time variation method using DMD for microstereolithography, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 6 (2012) 44–51.
C. Sun, N. Fang, D. M. Wu and X. Zhang, Projection microstereolithography using digital micro-mirror dynamic mask, Sensors and Actuators A: Physical, 121(1) (2005) 113–120.
Y. M. Ha, I. B. Park, H. C. Kim and S. H. Lee, Threedimensional microstructure using partitioned cross-sections in projection microstereolithography, International Journal of Precision Engineering and Manufacturing, 11(2) (2010) 335–340.
N. Greene and P. S. Heckbert, Creating raster Omnimax images from multiple perspective views using the elliptical weighted average filter, IEEE Computer Graphics and Applications, 6(6) (1986) 21–27.
P. F. Jacobs, Rapid prototyping & manufacturing, Society of Manufacturing Engineers, (1992) 25–57.
S. U. Lee, J. W. Choi, I. B. Park, C. S. Ha and S. H. Lee, Improvement of mechanical properties of UV-curable resin for high-aspect ratio microstructures fabricated in microstereolithography, Journal of korean socicty for precision engineering, 24(12) (2007) 119–126.
A. Ghobeity, H. Getu, T. Krajac, J. K. Spelt and M. Papini, Process repeatability in abrasive jet micro-machining, Journal of Materials Processing Technology, 190(1–3) (2007) 51–60.
E. Belloy, S. Thurre, E. Walckiers, A. Sayah and M. A. M. Gijs, The introduction of powder blasting for sensor and microsystem applications, Sensors and Actuators A: Physical, 84(3) (2000) 330–337.
P. J. Slikkerveer, P. C. P. Bouten and F. C. M. de Haas, High quality mechanical etching of brittle materials by powder blasting, Sensors and Actuators A: Physical, 85(1–3) (2000) 296–303.
J. M. Fan, C. Y. Wang and J. Wang, Development of micro abrasive jet machining technology, Diamond and Abrasives Engineering, 145(1) (2005) 25–30.
S. Lee, I.. Lee, T. Ko, H. Kang and D. Cho, Development of rapid mask fabrication technology for micro-abrasive jet machining, Journal of the KSPE, 25(1) (2008) 138–144.
I. Lee, S. Lee, T. Ko, H. Kang and D. Cho, Development of rapid mask fabrication technology for micro-abrasive machining, Smart Manufacturing Application, 2008. ICSMA 2008. International Conference, Digital Object Identifier: 10. 1109/ICSMA.2008.4505553, (2008) 363–366.
G. Yu, I. Lee and T. Ko, A study on the non-planar mask fabrication for micro-abrasive jet machining, Proceedings of the Korean Society of Precision Engineering Conference 2009 Autumn, (2009) 215–216.
G. Yu, I. Lee and T. Ko, The influence of laser beam scanning patterns on the mask fabrication for micro-abrasive jet machining, MNC 2009, Japan.
Y. Kim, J. Lim, I. Lee and H. Kim, Photopolymer solidification for inclined laser exposure conditions, 2009 solid freeform fabrication symposium (2009).
W. E. Lorensen and H. E. Clin, Marching cubes: a high resolution 3D surface construction algorithm, Computer Graphics, 21(4) (1987) 163–169.
B. P. McNamara, L. Cristofolini, A. Toni and D. Taylor, Relationship between bone prosthesis bonding and load transfer in total hip reconstruction, Journal of biomechanics, 30(6) (1997) 621–630.
C. Montani, R. Scateni and R. Scopigno, Discretized marching cubes, In: R. D. Bergeron and A. E. Kaufman, Editors, Proceedings Visualization 94 Congress, IEEE (1994) 281–287.
H. Kim, Y. Bae, K. Keon, T. Seo and S. Lee, Development of 3D modeling technology of human vacancy for bio-CAD, Journal of the KSPE, 26(12) (2009) 138–145.
L. J. Hornbeck, Digital light processing and MEMS: timely convergence for a bright future, SPIE Micromachining and Microfabrication, Austin, Texas (1995).
J. W. Choi, Y. M. Ha, I. B, Park, D. K. Ahn, T. W. Kwon, M. G. Jung and S. H. Lee, Development of microstereolithography apparatus adapted to large surface for fabrication of microneedle array-type structures, Proceedings of the KSPE’2006 Fall Conference (2006) 167–168
S. H. Lee, H. C. Kim, S. M. Hur and D. Y. Yang, STL file generation from measured point data by segmentation and Delaunay triangulation, Computer-Aided Design, 34(10) (2002) 691–704.
I. Stroud and Xirouchakis, P. C., STL and extensions, Advances in Engineering Software, 31(2) (2000) 83–95.
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Guest Editor Haedo Jeong
Haeyong Yun obtained B.S. degree in School of Mechanical Engineering at 2010 from Andong National University. And M.S. degree in Department of Mechanical Engineering at 2012 from the same University. He is currently a Ph. D. Candidate in the field of Additive Manufacturing, MEMS, CAD, CAM and 3D printing.
Hochan Kim is currently Associate Professor of the Department of Mechanical and Automotive Engineering at Andong National University. And he get his B. S at 1996., M. S. at 1998 and Ph. D. at 2003 from the School of Mechanical Engineering at Pusan National University. He had been worked for Samsung Electro-Mechanics as an engineer. And had been a visiting professor at Youngnam Univeristy and University of Texas at El Paso. His research interest is in Additive Manufacturing, 3D Printing, Printed Electronics, CAD/CAM, MEMS and Production System.
Rights and permissions
About this article
Cite this article
Yun, H., Kim, H. Development of DMD-based micro-stereolithography apparatus for biodegradable multi-material micro-needle fabrication. J Mech Sci Technol 27, 2973–2978 (2013). https://doi.org/10.1007/s12206-013-0812-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-013-0812-5