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Rapidly Solidified Thick Nickel Base Alloy Deposit with Carbide Particles Produced by Plasma Spraying

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Abstract

Ni-1.5 wt.% C, Ni-1.5 wt.%C-14 wt.%Cr, and Ni-1.5 wt.%C-29 wt.%Cr alloy powders were low-pressure plasma sprayed to produce nickel-base composite deposits with dispersed carbide particles. The constituent of the as-sprayed deposit formed on a water-cooled substrate from the Ni-1.5 wt.%C alloy powder is a nickel phase that is supersaturated with carbon. The deposit heat-treated at 673 K in vacuum consists of a nickel phase, nickel carbide, and graphite. In the case of the Ni-1.5 wt.%C-14 wt.%Cr alloy powder, the as-sprayed deposit produced on a water-cooled substrate is made up of a nickel phase that is supersaturated with chromium and carbon, and subsequent heat-treatment of the deposit leads to the formation of chromium carbide and graphite. When the non-cooled substrate is used, the as-sprayed deposit consists of a nickel phase, chromium carbide, and graphite. The as-sprayed deposit formed on a non-cooled substrate from the Ni-1.5 wt.%C-29 wt.%Cr alloy powder is composed of a nickel phase, chromium carbide, and graphite.

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Acknowledgment

The x-ray diffraction analysis was performed at the Materials Analysis Center in the Institute of Scientific and Industrial Research, Osaka University.

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Authors and Affiliations

  1. Department of Materials Science and Engineering, Faculty of Engineering, Kansai University, 3-3-35 Yamatecho, Suita, Osaka, 564-8680, Japan

    Yasuhiro Hoshiyama & Hidekazu Miyake

  2. Asahi-seiren Co. Ltd, 37-9 Ota, Yao, Osaka, 581-0037, Japan

    Kentaro Hirano

  3. Materials Engineering Group, Advanced Maritime Transport Technology Department, National Maritime Research Institute, 6-38-1 Shinkawa, Mitaka, Tokyo, 181-0004, Japan

    Kenji Murakami

Authors
  1. Yasuhiro Hoshiyama
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  2. Kentaro Hirano
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  3. Kenji Murakami
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  4. Hidekazu Miyake
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Correspondence to Yasuhiro Hoshiyama.

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Hoshiyama, Y., Hirano, K., Murakami, K. et al. Rapidly Solidified Thick Nickel Base Alloy Deposit with Carbide Particles Produced by Plasma Spraying. J Therm Spray Tech 16, 541–547 (2007). https://doi.org/10.1007/s11666-007-9056-1

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  • DOI: https://doi.org/10.1007/s11666-007-9056-1

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