Abstract
Surface machining can result in a heavily plastic deformed layer in the subsurface. The microstructure alterations and the extent of plastic deformation of a milled 316 austenitic stainless steel were investigated using electron backscatter diffraction (EBSD) technique in this study. The microstructure alteration of the deformed layer was characterized by the generation of grain and subgrain boundaries. The plastic deformation was evaluated by kernel average misorientation (KAM) and grain average misorientation (GAM). The local deformation within grains was assessed by the misorientation from adjacent point (MFAP). The EBSD results indicated gradients of microstructure and plastic deformation along the depth direction. High-angle grain boundaries were generated within the depth of 40 μm, and subgrain boundaries were produced up to the depth of 150 μm. Estimated by KAM and GAM, the plastic strain was about 0.7 at the depth of 25 μm and decreased to 0.1 at the depth of 115 μm The MFAP analysis revealed that the local deformation varied within individual grains. Additionally, the change of micro-hardness along the depth direction showed a strong correlation with KAM and GAM values.
Similar content being viewed by others
References
J.P. Davim, Surface Integrity in Machining, Springer, Berlin, 2010
I. Jawahir, E. Brinksmeier, R. M’saoubi, D. Aspinwall, J. Outeiro, D. Meyer, D. Umbrello, and A. Jayal, Surface Integrity in Material Removal Processes: Recent Advances, CIRP Ann. Manuf. Technol., 2011, 60(2), p 603–626
R. M’Saoubi, J. Outeiro, H. Chandrasekaran, O. Dillon, Jr., and I. Jawahir, A Review of Surface Integrity in Machining and Its Impact on Functional Performance and Life of Machined Products, International Journal of Sustainable Manufacturing, 2008, 1(1–2), p 203–236
S. Ghosh and V. Kain, Microstructural Changes in AISI, 304L Stainless Steel Due to Surface Machining: Effect on Its Susceptibility to Chloride Stress Corrosion Cracking, J. Nucl. Mater., 2010, 403(1), p 62–67
S.G. Acharyya, A. Khandelwal, V. Kain, A. Kumar, and I. Samajdar, Surface Working of 304L Stainless Steel: Impact on Microstructure, Electrochemical Behavior and SCC Resistance, Mater. Charact., 2012, 72, p 68–76
D. Novovic, R. Dewes, D. Aspinwall, W. Voice, and P. Bowen, The Effect of Machined Topography and Integrity on Fatigue Life, Int. J. Mach. Tools Manuf, 2004, 44(2), p 125–134
A. Javidi, U. Rieger, and W. Eichlseder, The Effect of Machining on the Surface Integrity and Fatigue Life, Int. J. Fatigue, 2008, 30(10), p 2050–2055
F. Hashimoto, Y. Guo, and A. Warren, Surface Integrity Difference Between Hard Turned and Ground Surfaces and Its Impact on Fatigue Life, CIRP Ann. Manuf. Technol., 2006, 55(1), p 81–84
W. Zhang, K. Fang, Y. Hu, S. Wang, and X. Wang, Effect of Machining-Induced Surface Residual Stress on Initiation of Stress Corrosion Cracking in 316 Austenitic Stainless Steel, Corros. Sci., 2016, 108, p 173–184
Y. Sueishi, A. Kohyama, H. Kinoshita, M. Narui, and K. Fukumoto, Microstructure and Nano-hardness Analyses of Stress Corrosion Cracking, Utilizing 316L Core Shroud of BWR Power Reactors, Fusion Eng. Des., 2006, 81(8), p 1099–1103
G. Van Boven, W. Chen, and R. Rogge, The Role of Residual Stress in Neutral pH Stress Corrosion Cracking of Pipeline Steels, Part I: Pitting and cracking occurrence, Acta Materialia, 2007, 55(1), p 29–42
S. To, W. Lee, and C. Cheung, Orientation Changes of Aluminium Single Crystals in Ultra-Precision Diamond Turning, J. Mater. Process. Technol., 2003, 140(1), p 346–351
G. Krolczyk, P. Nieslony, and S. Legutko, Microhardness and Surface Integrity in Turning Process of Duplex Stainless Steel (DSS) for Different Cutting Conditions, J. Mater. Eng. Perform., 2014, 23(3), p 859–866
Y. Kaynak, Machining and Phase Transformation Response of Room-Temperature Austenitic NiTi Shape Memory Alloy, J. Mater. Eng. Perform., 2014, 23(9), p 3354–3360
S. Cai, Y. Chen, G. Ye, M. Jiang, H. Wang, and L. Dai, Characterization of the Deformation Field in Large-Strain Extrusion Machining, J. Mater. Process. Technol., 2015, 216, p 48–58
Z. Pu, J. Outeiro, A. Batista, O. Dillon, D. Puleo, and I. Jawahir, Enhanced Surface Integrity of AZ31B Mg Alloy by Cryogenic Machining Towards Improved Functional Performance of Machined Components, Int. J. Mach. Tools Manuf, 2012, 56, p 17–27
H. Safari, S. Sharif, S. Izman, and H. Jafari, Surface Integrity Characterization in High-Speed Dry End Milling of Ti-6Al-4V Titanium Alloy, Int. J. Adv. Manuf. Technol., 2015, 78(1–4), p 651–657
Y. Liu, H. Li, and M. Li, Characterization of Surface Layer in TC17 Alloy Treated by Air Blast Shot Peening, Mater. Des., 2015, 65, p 120–126
Y. Kaynak, H. Tobe, R. Noebe, H. Karaca, and I. Jawahir, The Effects of Machining on the Microstructure and Transformation Behavior of NiTi Alloy, Scripta Mater., 2014, 74, p 60–63
M. Imran, P.T. Mativenga, A. Gholinia, and P.J. Withers, Evaluation of Surface Integrity in Micro Drilling Process for Nickel-Based Superalloy, Int. J. Adv. Manuf. Technol., 2011, 55(5–8), p 465–476
G. Rotella, O. Dillon, Jr., D. Umbrello, L. Settineri, and I. Jawahir, The Effects of Cooling Conditions on Surface Integrity in Machining of Ti6Al4V Alloy, Int. J. Adv. Manuf. Technol., 2014, 71(1–4), p 47–55
D. Umbrello, Investigation of Surface Integrity in Dry Machining of Inconel 718, Int. J. Adv. Manuf. Technol., 2013, 69(9–12), p 2183–2190
P. Horodek, K. Siemek, J. Dryzek, A. Kobets, and M. Wróbel, Positron Annihilation and Complementary Studies of Stainless Steel Exposed to Sandblasting at Different Angles, Tribol. Lett., 2017, 65(1), p 30
J. Dryzek and P. Horodek, Positron Annihilation Studies of the Near-Surface Regions of Niobium Before and After Wear Treatment, Tribol. Lett., 2017, 65(4), p 117
P. Horodek, J. Dryzek, and M. Wróbel, Positron Annihilation Study of Defects Induced by Various Cutting Methods in Stainless Steel Grade 304, Tribol. Lett., 2012, 45(2), p 341–347
J. Dryzek, P. Horodek, and M. Wróbel, Use of Positron Annihilation Measurements to Detect the Defect Beneath Worn Surface of Stainless Steel 1.4301 (EN) Under Dry Sliding Condition, Wear, 2012, 294, p 264–269
R. M’Saoubi and L. Ryde, Application of the EBSD Technique for the Characterisation of Deformation Zones in Metal Cutting, Mater. Sci. Eng., A, 2005, 405(1), p 339–349
H. Touazine, M. Jahazi, and P. Bocher, Accurate Determination of Damaged Subsurface Layers in Machined Inconel 718, Int. J. Adv. Manuf. Technol., 2017, 88(9), p 3419–3427
A. Yamamoto, T. Yamada, S. Nakahigashi, L. Liu, M. Terasawa, and H. Tsubakino, Effects of Surface Grinding on Hardness Distribution and Residual Stress in Low Carbon Austenitic Stainless Steel SUS316L, ISIJ Int., 2004, 44(10), p 1780–1782
S. Bissey-Breton, V. Vignal, F. Herbst, and J. Coudert, Influence of Machining on the Microstructure, Mechanical Properties and Corrosion Behaviour of a Low Carbon Martensitic Stainless Steel, Procedia CIRP, 2016, 46, p 331–335
J. Outeiro, S. Campocasso, L. Denguir, G. Fromentin, V. Vignal, and G. Poulachon, Experimental and Numerical Assessment of Subsurface Plastic Deformation Induced by OFHC Copper Machining, CIRP Ann. Manuf. Technol., 2015, 64(1), p 53–56
S. Choudhary, V. Nanda, S. Shekhar, A. Garg, and K. Mondal, Effect of Microstructural Anisotropy on the Electrochemical Behavior of Rolled Mild Steel, J. Mater. Eng. Perform., 2017, 26(1), p 185–194
Z. Long, T. Liu, J. He, Y. Zhang, and F. Pan, The Effects of Pre-strain and Subsequent Annealing on the Yielding Behavior in a Rolled Magnesium Alloy AZ31, J. Mater. Eng. Perform., 2015, 24(1), p 16–23
M. Kamaya, Measurement of Local Plastic Strain Distribution of Stainless Steel by Electron Backscatter Diffraction, Mater. Charact., 2009, 60(2), p 125–132
M. Kamaya, A.J. Wilkinson, and J.M. Titchmarsh, Measurement of Plastic Strain of Polycrystalline Material by Electron Backscatter Diffraction, Nucl. Eng. Des., 2005, 235(6), p 713–725
S.I. Wright, M.M. Nowell, and D.P. Field, A Review of Strain Analysis Using Electron Backscatter Diffraction, Microsc. Microanal., 2011, 17(03), p 316–329
S.I. Wright and M.M. Nowell, EBSD Image Quality Mapping, Microsc. Microanal., 2006, 12(01), p 72–84
S. Wardle, L. Lin, A. Cetel, B. Adams, Orientation Imaging Microscopy: Monitoring Residual Stress Profiles in Single Crystals Using an Image-Quality Parameter, IQ, in Proceedings of the Annual Meeting-Electron Microscopy Society of America (San Francisco Press, 1994), pp 680
D.N. Githinji, S.M. Northover, P.J. Bouchard, and M.A. Rist, An EBSD Study of the Deformation of Service-Aged 316 Austenitic Steel, Metallurgical and Materials Transactions A, 2013, 44(9), p 4150–4167
R. Yoda, T. Yokomaku, and N. Tsuji, Plastic Deformation and Creep Damage Evaluations of Type 316 Austenitic Stainless Steels by EBSD, Mater. Charact., 2010, 61(10), p 913–922
M. Kamaya, A.J. Wilkinson, and J.M. Titchmarsh, Quantification of Plastic Strain of Stainless Steel and Nickel Alloy by Electron Backscatter Diffraction, Acta Mater., 2006, 54(2), p 539–548
M. Kamaya, Assessment of Local Deformation Using EBSD: Quantification of Accuracy of Measurement and Definition of Local Gradient, Ultramicroscopy, 2011, 111(8), p 1189–1199
M. Jedrychowski, J. Tarasiuk, B. Bacroix, and S. Wronski, Electron Backscatter Diffraction Investigation of Local Misorientations and Orientation Gradients in Connection with Evolution of Grain Boundary Structures in Deformed and Annealed Zirconium. A New Approach in Grain Boundary Analysis, J. Appl. Crystallogr., 2013, 46(2), p 483–492
N. Saeidi, F. Ashrafizadeh, B. Niroumand, and F. Barlat, EBSD Study of Damage Mechanisms in a High-Strength Ferrite-Martensite Dual-Phase Steel, J. Mater. Eng. Perform., 2015, 24(1), p 53–58
H. Ding and Y.C. Shin, Dislocation Density-Based Modeling of Subsurface Grain Refinement with Laser-Induced Shock Compression, Comput. Mater. Sci., 2012, 53(1), p 79–88
R.W. Maruda, G.M. Krolczyk, M. Michalski, P. Nieslony, and S. Wojciechowski, Structural and Microhardness Changes After Turning of the AISI, 1045 Steel for Minimum Quantity Cooling Lubrication, J. Mater. Eng. Perform., 2017, 26(1), p 431–438
M. Chemkhi, D. Retraint, A. Roos, C. Garnier, L. Waltz, C. Demangel, and G. Proust, The Effect of Surface Mechanical Attrition Treatment on Low Temperature Plasma Nitriding of an Austenitic Stainless Steel, Surf. Coat. Technol., 2013, 221, p 191–195
S. Bagherifard, S. Slawik, I. Fernández-Pariente, C. Pauly, F. Mücklich, and M. Guagliano, Nanoscale Surface Modification of AISI, 316L Stainless Steel by Severe Shot Peening, Mater. Des., 2016, 102, p 68–77
Y. Lino, T.Y. Kim, and S.D. Mun, Machined Surface Plastic Strain in Orthogonal Cutting by Subsequent Recrystallizations Technique, Wear, 1996, 199(2), p 211–216
N.B. Moussa, H. Sidhom, and C. Braham, Numerical and Experimental Analysis of Residual Stress and Plastic Strain Distributions in Machined Stainless Steel, Int. J. Mech. Sci., 2012, 65(1), p 82–93
Z. Atmani, B. Haddag, M. Nouari, and M. Zenasni, Combined Microstructure-Based Flow Stress and Grain Size Evolution Models for Multi-physics Modelling of Metal Machining, Int. J. Mech. Sci., 2016, 118, p 77–90
H. Ding and Y.C. Shin, Multi-physics Modeling and Simulations of Surface Microstructure Alteration in Hard Turning, J. Mater. Process. Technol., 2013, 213(6), p 877–886
M. Martin, S. Weber, C. Izawa, S. Wagner, A. Pundt, and W. Theisen, Influence of Machining-Induced Martensite on Hydrogen-Assisted Fracture of AISI, Type 304 Austenitic Stainless Steel, Int. J. Hydrogen Energy, 2011, 36(17), p 11195–11206
S.W. Kim, S.S. Hwang, Y.S. Lim, Effect of Residual Strain Induced by Cold Working on PWSCC of Alloy 690, in Transactions of the Korean Nuclear Society Autumn Meeting (2013)
Acknowledgments
This work is supported by the National Natural Science Foundation of China (Grant No. 51375182). The authors thank Analytical and Testing Center of HUST for EBSD measurements and TEM measurements.
Author information
Authors and Affiliations
Corresponding author
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Zhang, W., Wang, X., Hu, Y. et al. Quantitative Studies of Machining-Induced Microstructure Alteration and Plastic Deformation in AISI 316 Stainless Steel Using EBSD. J. of Materi Eng and Perform 27, 434–446 (2018). https://doi.org/10.1007/s11665-018-3129-9
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-018-3129-9