Skip to main content
Log in

Performance, combustion, and emission characteristics of bio-oil produced by in situ catalytic pyrolysis of polypropylene using spent FCC

  • Trends in Environmental and Industrial Biotechnology
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

Plastic waste is a rich source of hydrocarbons that can be converted into bio-oil through pyrolysis. In this study, bio-oil was produced by pyrolysis of waste-polypropylene using spent FCC catalyst. Gas chromatography-mass spectrometry (GC–MS) analysis revealed that catalytically produced oil has the majority of compounds in the hydrocarbon range of C6–C18. The catalytic pyrolysis oil was blended with conventional fuel (diesel) to extensively investigate its suitability as a fuel substitute in a single-cylinder, four-stroke, 3.5 kW, diesel internal combustion (IC) engine. Furthermore, four fuels, i.e., CF100PO00 (pure diesel), CF90PO10 (10% v/v pyrolysis oil blended with diesel), CF85PO15 (15% v/v pyrolysis oil blended with diesel), and CF80PO20 (20% v/v pyrolysis oil blended with diesel), were tested in IC diesel engine for performance, combustion, and exhaust emission analysis at 1500 rpm. The tests were carried out at five loads, i.e., 1, 5, 10, 15, and 20 Nm. It was found that CF90PO10 produced 6.61% higher brake thermal efficiency (BTE), whereas CO2 exhaust emission decreased by 20% for CF80PO20 with respect to the pure diesel. Diesel blends with plastic pyrolysis oil can be a promising biofuel to improve engine performance and combustion characteristics without any significant engine modification.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

Data availability

The authors confirm that the data supporting the findings of this study are available within the article.

Abbreviations

API :

American Petroleum Institute

ASTM :

American Society for Testing and Materials

ATR :

Attenuated total reflectance

BET :

Brunauer–Emmett–Teller

BO :

Bio-oil

BSEC :

Brake-specific energy consumption

BSFC :

Brake-specific fuel consumption

BTE :

Break thermal efficiency

CAD :

Crank angle degree

cc :

Cubic centimeters

CF100PO00 :

Pure diesel

CF85PO15 :

85 V/v% diesel and 15 v/v% pyrolysis oil

CF90PO10 :

90 V/v% diesel and 10 v/v% pyrolysis oil

CF80PO20 :

85 V/v% diesel and 20 v/v% pyrolysis oil

CN :

Cetane number

EGT :

Exhaust gas temperature

EMV :

Electron multiplier voltage

FCC :

Fluid catalytic cracking

FTIR :

Fourier transform infrared spectroscopy

FWMH :

Full width at half maximum

GC-MS :

Gas chromatography mass spectroscopy

IC :

Internal combustion

kW :

Kilowatts

LDPE :

Low-density polyethylene

MPWPO :

Municipal plastic waste pyrolysis oil

NH 3 -TPD :

Temperature programmed desorption of ammonia

NIST :

National Institute of Standards and Technology

Nm :

Newton-meter

OEM :

Original equipment manufacture

PET :

Polyethylene terephthalate

PLA :

Polylactide

PO :

Pyrolysis oil

PP :

Polypropylene

PPM :

Parts per million

PPO :

Plastic pyrolysis oil

PVC :

Polyvinyl chloride

PSW :

Plastic solid waste

rpm :

Revolutions per minute

TCD :

Thermal conductivity detector

w.r.t.:

With respect to

XPS :

X-ray photoelectron spectroscopy

ZSM :

Zeolite Socony Mobil

References

Download references

Acknowledgements

The authors would like to acknowledge Material Research Centre (MRC), Malaviya National Institute of Technology, Jaipur and Central Analytical Facility, Manipal University, Jaipur, India, for  extending the facility for research. Efforts made by Mr. Mahaveer, Mr. Ramesh Chand Meena, and other research staff during the experiments at IC Engine laboratory, Department of Mechanical Engineering at Malaviya National Institute of Technology Jaipur, Jaipur, India, are highly acknowledged. 

Author information

Authors and Affiliations

Authors

Contributions

Prathwiraj Meena: performing experiments, data analysis and interpretation, writing original draft.  Surabhi Singh: experimental work, sample preparation, sample analysis, writing.  Nikhil Sharma: conceptualization, data curation, analysis and interpretation of engine data.  Virendra Kumar Saharan: data analysis and interpretation, review and editing.  Suja George: data analysis and interpretation, proofreading.  Rohidas Bhoi: conceptualization, data curation, analysis and investigation, supervision, review and editing.

Corresponding author

Correspondence to Rohidas Bhoi.

Ethics declarations

Ethical approval

Ethical approval not applicable in this article.

Consent to participate

Consent to participate not applicable in this article.

Consent for publication

All authors consent to publish this article.

Competing interests

The authors declare no competing interests.

Additional information

Responsible Editor: Philippe Garrigues

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 210 KB)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Meena, P., Singh, S., Sharma, N. et al. Performance, combustion, and emission characteristics of bio-oil produced by in situ catalytic pyrolysis of polypropylene using spent FCC. Environ Sci Pollut Res (2023). https://doi.org/10.1007/s11356-023-30786-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11356-023-30786-0

Keywords

Navigation