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Study on HAZ of nanosecond UV laser cutting multilayer ferrite ceramic composite flakes for electromagnetic shielding

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Abstract

Ferrite composites composed of brittle ferrite ceramic, soft polymers and rubber pose a challenge for low-damage cutting. In this paper, nanosecond UV (Ultra Violet) laser was used to cut the ferrite composite flake with thickness of 0.3 mm. The HAZ (Heat Affected Zone) of nanosecond UV laser cutting composite sheet is studied, and an improved “Scanning-Cooling” strategy for reducing HAZ width is proposed. The results demonstrate that the improved scanning strategy suppresses the expansion of HAZ significantly, and its width is only 147.6 µm (reduced by 7.15 times). Furthermore, parameters are optimized on the basis of the improved strategy, and the narrowest HAZ width of 45.3 µm is obtained under high-laser frequency (120 kHz) and scanning speed (1400 mm/s). Improved scanning strategy and optimized parameters are used to cut and pattern the surface of the electromagnetic shielding patch, with edges of low thermal damage and uniform depth.

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Funding

This work is supported by Natural Science Foundation of Guangdong Province (No.2020A1515011393); Open Project Program of Wuhan National Laboratory for Optoelectronics (No.2021WNL0KF018).

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Authors and Affiliations

  1. State Key Lab of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan, China

    Xinhu Fan, Youmin Rong, Jun Xu, Weinan Liu, Long Chen & Yu Huang

  2. School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, China

    Xinhu Fan, Youmin Rong, Jun Xu, Weinan Liu, Long Chen & Yu Huang

  3. Guangdong Provincial Key Laboratory of Digital Manufacturing Equipment, Guangdong HUST Industrial Technology Research Institute, Guangdong, China

    Youmin Rong

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  1. Xinhu Fan
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  2. Youmin Rong
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  3. Jun Xu
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  4. Weinan Liu
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  6. Yu Huang
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Contributions

All authors contributed to the study conception and design. The first draft of the manuscript was written by XF and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Yu Huang.

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Fan, X., Rong, Y., Xu, J. et al. Study on HAZ of nanosecond UV laser cutting multilayer ferrite ceramic composite flakes for electromagnetic shielding. J Mater Sci: Mater Electron 33, 24354–24366 (2022). https://doi.org/10.1007/s10854-022-09154-0

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