Skip to main content
Log in

Application of neural network in QFD matrix

  • Published:
Journal of Intelligent Manufacturing Aims and scope Submit manuscript

Abstract

The major challenge for contemporary enterprises is to make products fulfill customers’ expectations. Conceptual design is the foundation of the development process, as it starts from the customer needs identification and decides about the whole product life cycle. Quality function deployment (QFD) helps to extract product characteristics from customer demands. Optimization of the product development process requires different product variant information at the early stage of product development. At the early designing stage, designers lack sufficient product information and have difficulty in determining it. The idea of the paper is to provide measurable engineering information for the quality function deployment method. For this purpose, a chosen artificial intelligence method was used. In the experiment, artificial neural network (NN) was applied. The results of analyses show that the intelligent estimation methods are useful and effective. The methods of estimation consist of four stages: goal setting, data acquisition, configuration of NN architecture, fulfilling of the QFD matrix. Finally, to illustrate the procedure of the chosen engineering characteristic estimation, a toothed gear box example was used.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  • Akao, Y. (1997). QFD: Past, present, and future international symposium on QFD. ’97 Linköping.

  • Baxter D., Gao J., Case K., Harding J., Young B., Cochrane S., Dani S. (2007) An engineering design knowledge reuse methodology using process modeling. Research in Engineering Design 18: 37–48

    Article  Google Scholar 

  • Chou Y. (2004) Applying neural networks in quality function deployment process for conceptual design. Journal of the Chinese Institute of Industrial Engineers 21(6): 587–596

    Article  Google Scholar 

  • Dagli C., Kusiak A. (1994) Intelligent Systems in design and manufacturing. Asme Press, New York

    Google Scholar 

  • Esche S. K., Chassapis C., Manoochehri S. (2001) Concurrent product and process design in hot forging. Concurrent Engineering 9(1): 48–54

    Google Scholar 

  • Fung R., Tang J., Yiliu Tu P., Chen Y. (2003) Modelling of quality function deployment planning with resource allocation. Research in Engineering Design 14: 247–255

    Article  Google Scholar 

  • Haouani M., Lefebvre D., Zerhouni N., Moundni A. (2000) Neural network implementation for modelling and control design of manufacturing system. Journal of Intelligent Manufacturing 11: 29–40

    Article  Google Scholar 

  • Hernandez-Matias J. C., Vizan A., Hidalgo A., Rios J. (2006) Evaluation of techniques for manufacturing process analysis. Journal of Intelligent Manufacturing 17: 571–583

    Article  Google Scholar 

  • Iranmanesh H., Thomson V. (2008) Competitive advantage by adjusting design characteristics to satisfy cost targets. International Journal of Production Economics 115: 64–71

    Article  Google Scholar 

  • Karsak E. E., Sozer S., Alptekin S. E. (2003) Product planning in quality function deployment using a combined analytic network process and goal programming approach. Computers & Industrial Engineering 44: 171–190

    Article  Google Scholar 

  • Kingsly D., Jebaraj C. (2008) Feature-based design for process planning of the forging process. International Journal of Production Research 46(3): 675–701

    Article  Google Scholar 

  • Kulon J., Mynors D. J. (2006) A knowledge-based engineering design tool for metal forging. Journal of Materials Processing Technology 177(1–3): 331–335

    Article  Google Scholar 

  • Kuo C.-F.J , Wu Y.-S. (2006) Application of a Taguchi-based neural network prediction design of the film coating process for polymer blends. The International Journal of Advanced Manufacturing Technology 27: 455–461

    Article  Google Scholar 

  • Lee I.-H., Cha J.-H., Park M.-W. (2003) An integrated inference architecture for machine tools design involving complex knowledge. The International Journal of Advanced Manufacturing Technology 22: 321–328

    Article  Google Scholar 

  • Lin M. C., Chen L. A., Chen M. S. (2009) An integrated component design approach to the development of a design information system for customer-oriented product design. Advanced Engineering Informatics 23: 210–221

    Article  Google Scholar 

  • Liu T.-C., Li R.-K., Chen M.-C. (2006) Development of an artificial neural network to predict lead frame dimensions in an etching process. The International Journal of Advanced Manufacturing Technology 27: 1211–1216

    Article  Google Scholar 

  • Mazur G. (1994) QFD for small business The Sixth Symposium on Quality Function Deployment. Novi, Michigan

    Google Scholar 

  • Meler-Kapcia M., Zielinski S., Kowalski Z. (2005) On application of some artificial intelligence methods in ship design. Polish Maritime Research 1: 14–20

    Google Scholar 

  • Natarajan U., Periasamy V. M., Saravanan R. (2007) Application of particle swarm optimisation in artificial neural network for the prediction of tool life. The International Journal of Advanced Manufacturing Technology 31: 871–876

    Article  Google Scholar 

  • Ojha D. K., Dixit U. S. (2005) An economic and reliable tool life estimation procedure for turning. The International Journal of Advanced Manufacturing Technology 26: 726–732

    Article  Google Scholar 

  • Pilot T., Knosla R. (1998) The application of neural network in group technology. Journal of Materials Processing Technology 78: 150–155

    Article  Google Scholar 

  • Poel I. (2007) Methodological problems in QFD and directions for future development. Research in Engineering Design 18: 21–36

    Article  Google Scholar 

  • Pons D. J., Raine J. K. (2005) Design mechanisms and constraints. Research in Engineering Design 16: 73–85

    Article  Google Scholar 

  • Rao S., Nahm A., Shi Z., Deng X., Syamil A. (1999) Artificial intelligence and expert systems applications in new product development—A survey. Journal of Intelligent Manufacturing 10: 231–244

    Article  Google Scholar 

  • Sonar D. K., Dixit U. S., Ojha D. K. (2006) The application of a radial basis function neural network for predicting the surface roughness in a turning process. The International Journal of Advanced Manufacturing Technology 27: 661–666

    Article  Google Scholar 

  • Sukthomya W., Tannock J. (2005) The optimisation of neural network parameters using Tagchi’s design of experimental approach—An application in manufacturing process modelling. Neural Computing and Applications 14(4): 337–344

    Article  Google Scholar 

  • Thibault A., Siadat A., Sadeghi M., Bigot R., Martin P. (2009) Knowledge formalization for product-process integration applied to forging domain. The International Journal of Advanced Manufacturing Technology 44: 1116–1132

    Article  Google Scholar 

  • Tsai J. P., Kao Y.-C., Lee R. S. (2002) Development of a remote collaborative forging engineering system. The International Journal of Advanced Manufacturing Technology 19(11): 812–820

    Article  Google Scholar 

  • Valasek, M., & Zdrahal, Z. (2000). Knowledge models in engineering design. European Conference on Artificial Intelligence 2000. Workshop on Knowledge Modelling in Engineering, Berlin.

  • Wang Q., Rao M., Zhou J. (1994) Intelligent systems for conceptual design of mechanical products. In: Mital A., Anand S. (eds) Handbook of Expert Systems Applications in Manufacturing: Structures and Rules. Chapman & Hall, New York

    Google Scholar 

  • Xu D., Yan H.-S. (2006) An intelligent estimation method for product design time. The International Journal of Advanced Manufacturing Technology 30: 601–613

    Article  Google Scholar 

  • Yang, D. Y., Ahn, D. G., & Lee, C. H. (2002). Integration of CAD/CAM/CAE/ RP for the development of metal forming process. Journal of Materials Processing Technology, 125–126, 26–34.

  • Zhang X., Peng Y., Ruan X. (2004) A web-based cold forging process generation system. Journal of Materials Processing Technology 145(1): 1–6

    Article  Google Scholar 

  • Zheng J., Wang Q., Zhao P., Wu C. (2009) Optimization of high-pressure die-casting process parameters using artificial neural network. The International Journal of Advanced Manufacturing Technology 44: 667–674

    Article  Google Scholar 

  • Zhongtu L., Qifu W., Liping C. (2006) A knowledge-based approach for the task implementation in mechanical product design. The International Journal of Advanced Manufacturing Technology 29: 837–845

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Izabela Kutschenreiter-Praszkiewicz.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Kutschenreiter-Praszkiewicz, I. Application of neural network in QFD matrix. J Intell Manuf 24, 397–404 (2013). https://doi.org/10.1007/s10845-011-0604-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10845-011-0604-7

Keywords

Navigation