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Extraction and characterization of nanocellulose crystals from cotton gin motes and cotton gin waste

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Abstract

Cellulose nanocrystals (CNC) have attracted a great deal of attention as an environmentally-friendly biorenewable resource for use as reinforcing agents in nanocomposites, polymers, gels, and emulsions. CNCs are typically prepared from extracted cellulose or highly refined cellulose products. The chemical refining process can alter the chemical and physical properties of the cellulose fibers prior to extraction of CNCs. Moreover, the method of isolation can also insert various functional groups onto the nanocellulose, affecting thermal stability and imparting different physical properties. Herein, two byproducts of the cotton industry, cotton gin motes and cotton gin waste, are investigated for the preparation of nanocelluloses. Cellulose was purified from these two post-process agroindustrial by-products and CNCs subsequently produced by sulfuric acid hydrolysis. Additionally, two acid hydrolysis methods were utilized to successfully extract CNCs from gin motes without chemical pretreatment. CNCs were obtained with diameters < 10 nm and lengths of ca. 100–300 nm resulting in high aspect ratios (12–33). Incorporating CNCs with these dimensions impart increased hydrophilicity to a substrate. The effect of post-extraction chemical treatments on crystallinity and morphology are discussed. The extracted nanocellulose derivatives were additionally characterized by FTIR, AFM, TGA, DLS, XRD and XPS. Differences in extraction method and chemical treatment resulted in different thermal properties and colloidal stability. Furthermore, this work provides a means of producing a high value commodity from inexpensive source materials such as cotton gin motes and cotton gin waste.

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Acknowledgments

The authors would like to thank Al French for assistance with analysis of XRD patterns, and Dongmei Cao at the LSU Shared Instrument Facility for data collection. Additionally, the authors would like to thank the National Program Staff, the Mid-South Area Director, and the Center Director of the Agricultural Research Service of the U.S. Department of Agriculture for providing the necessary support for the study presented here. The Southern Regional Research Center is a federal research facility of the U.S. Department of Agriculture in New Orleans, LA. The names of the companies and/or their products are mentioned solely for the purpose of providing information and do not in any way imply their recommendation or endorsement by the USDA over others.

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Correspondence to Michael W. Easson.

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Jordan, J.H., Easson, M.W., Dien, B. et al. Extraction and characterization of nanocellulose crystals from cotton gin motes and cotton gin waste. Cellulose 26, 5959–5979 (2019). https://doi.org/10.1007/s10570-019-02533-7

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  • DOI: https://doi.org/10.1007/s10570-019-02533-7

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