Skip to main content
Log in

Superhydrophobic, passive microvalves with controllable opening threshold: exploiting plasma nanotextured microfluidics for a programmable flow switchboard

  • Research Paper
  • Published:
Microfluidics and Nanofluidics Aims and scope Submit manuscript

Abstract

Plasma processing is used to create passive superhydrophobic on–off valves with tailored opening pressure inside microfluidic devices. First, anisotropic O2 plasma etching on polymeric microchannels is utilized to controllably roughen (nanotexture) the bottom of the microchannel. Second, the nanotextured surfaces are hydrophobized by means of a C4F8 plasma deposition step through a stencil mask creating superhydrophobic stripes or patches. The superhydrophobic patches play the role of on/off valves with predesigned opening pressure threshold (in the range 40–110 mbar), determined by the microchannel dimensions and the size of the nanotexture on the patch. These valves are integrated inside microchannel networks paving the way to autonomous microfluidic devices. To this aim, we present a novel preprogrammable flow switchboard that can split and control the liquid flow for multiple analysis purposes. The proposed valves present an example of how effectively plasma nanoscience and nanotechnology can be applied to microfluidics/nanofluidics and analytical chemistry.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  • Accardo A, Gentile F, Mecarini F, De Angelis F, Burghammer M, Di Fabrizio E et al (2010) In situ X-ray scattering studies of protein solution droplets drying on micro- and nano-patterned superhydrophobic PMMA surfaces. Langmuir 26:15057–15064

    Article  Google Scholar 

  • Accardo A, Mecarini F, Leoncini M, Brandi F, Di Cola E, Burghammer M et al (2013) Fast, active droplet interaction: coalescence and reactive mixing controlled by electrowetting on a superhydrophobic surface. Lab Chip 13:332–335

    Article  Google Scholar 

  • Bazargan V, Stoeber B (2010) Flow control using a thermally actuated microfluidic relay valve. J Microelectromech Syst 19:1079–1087

    Article  Google Scholar 

  • Chung BG, Flanagan LA, Rhee SW, Schwartz PH, Lee AP, Monuki ES et al (2005) Human neural stem cell growth and differentiation in a gradient-generating microfluidic device. Lab Chip 5:401–406

    Article  Google Scholar 

  • Constantoudis V, Christoyianni H, Zakka E, Gogolides E (2009) Modeling of roughness evolution during the etching of inhomogeneous films: material-induced anomalous scaling. Phys Rev E Stat Nonlinear Soft Matter Phys 79:1604-1–1604-8

    Google Scholar 

  • Di Mundo R, Palumbo F, d’Agostino R (2010) Influence of chemistry on wetting dynamics of nanotextured hydrophobic surfaces. Langmuir 26:5196–5201

    Article  Google Scholar 

  • Do J, Lee S, Han JY, Kai JH, Hong CC, Gao CA et al (2008) Development of functional lab-on-a-chip on polymer for point-of-care testing of metabolic parameters. Lab Chip 8:2113–2120

    Article  Google Scholar 

  • Gervais L, Delamarche E (2009) Toward one-step point-of-care immunodiagnostics using capillary-driven microfluidics and PDMS substrates. Lab Chip 9:3330

    Article  Google Scholar 

  • Gervais L, de Rooij N, Delamarche E (2011) Microfluidic chips for point-of-care immunodiagnostics. Adv Mater 23:H151–H176

    Article  Google Scholar 

  • Gleiche M, Chi LF, Fuchs H (2000) Nanoscopic channel lattices with controlled anisotropic wetting. Nature 403:173–175

    Article  Google Scholar 

  • Gnanappa AK, Papageorgiou DP, Gogolides E, Tserepi A, Papathanasiou AG, Boudouvis AG (2012) Hierarchical, plasma nanotextured, robust superamphiphobic polymeric surfaces structurally stabilized through a wetting–drying cycle. Plasma Process Polym 9:304–315

    Article  Google Scholar 

  • Goedecke N, McKenna B, El-Difrawy S, Carey L, Matsudaira P, Ehrlich D (2004) A high-performance multilane microdevice system designed for the DNA forensics laboratory. Electrophoresis 25:1678–1686

    Article  Google Scholar 

  • Gogolides E, Boukouras C, Kokkoris G, Brani O, Tserepi A, Constantoudis V (2004) Si etching in high-density SF6 plasmas for microfabrication: surface roughness formation. Microelectron Eng 73–74:312–318

    Article  Google Scholar 

  • Gogolides E, Constantoudis V, Kokkoris G, Kontziampasis D, Tsougeni K, Boulousis G et al (2011) Controlling roughness: from etching to nanotexturing and plasma-directed organization on organic and inorganic materials. J Phys D Appl Phys 44:174021

    Article  Google Scholar 

  • Handique K, Burke DT, Mastrangelo CH, Burns MA (2000) Nanoliter liquid metering in microchannels using hydrophobic patterns. Anal Chem 72:4100–4109

    Article  Google Scholar 

  • Kokkoris G, Constantoudis V, Angelikopoulos P, Boulousis G, Gogolides E (2007) Dual nanoscale roughness on plasma-etched Si surfaces: role of etch inhibitors. Phys Rev B Condens Matter Mater Phys 76:193405-1–193405-4

    Google Scholar 

  • Laser DJ, Santiago JG (2004) A review of micropumps. J Micromech Microeng 14:R35–R64

    Article  Google Scholar 

  • Li PCH, Harrison DJ (1997) Transport, manipulation, and reaction of biological cells on-chip using electrokinetic effects. Anal Chem 69:1564–1568

    Article  Google Scholar 

  • Lu C, Xie Y, Yang Y, Cheng MMC, Koh C-G, Bai Y et al (2006) New valve and bonding designs for microfluidic biochips containing proteins. Anal Chem 79:994–1001

    Article  Google Scholar 

  • Man FP, Mastrangelo CH, Burns MA, Burke DT (1998) Microfabricated capillarity-driven stop valve and sample injector. In: IEEE Proceedings of the 1998 IEEE 11th Annual International Workshop on Micro Electro Mechanical Systems

  • Manz A, Graber N, Widmer HM (1990) Miniaturized total chemical-analysis systems—a novel concept for chemical sensing. Sens Actuators B Chem 1:244–248

    Article  Google Scholar 

  • Marquez-Velasco J, Vlachopoulou ME, Tserepi A, Gogolides E (2010) Stable superhydrophobic surfaces induced by dual-scale topography on SU-8. Microelectron Eng 87:782–785

    Article  Google Scholar 

  • Nguyen NT, Wu ZG (2005) Micromixers—a review. J Micromech Microeng 15:R1–R16

    Article  Google Scholar 

  • Papageorgiou DP, Tsougeni K, Tserepi A, Gogolides E (2012) Superhydrophobic, hierarchical, plasma-nanotextured polymeric microchannels sustaining high-pressure flows. Microfluid Nanofluidics 14:247–255

    Google Scholar 

  • Suk JW, Cho JH (2007) Capillary flow control using hydrophobic patterns. J Micromech Microeng 17:N11–N15

    Article  Google Scholar 

  • Tserepi A, Gogolidis E, Misiakos K, Vlachopoulou M-E, Vourdas N (2006) Method for the fabrication of high surface area ratio and high aspect ratio surfaces on substrates. PCT/GR2006/000011

  • Tsougeni K, Vourdas N, Tserepi A, Gogolides E, Cardinaud C (2009) Mechanisms of oxygen plasma nanotexturing of organic polymer surfaces: from stable super hydrophilic to super hydrophobic surfaces. Langmuir 25:11748–11759

    Article  Google Scholar 

  • Tsougeni K, Papageorgiou D, Tserepi A, Gogolides E (2010a) “Smart” polymeric microfluidics fabricated by plasma processing: controlled wetting, capillary filling and hydrophobic valving. Lab Chip 10:462–469

    Article  Google Scholar 

  • Tsougeni K, Tserepi A, Constantoudis V, Gogolides E, Petrou PS, Kakabakos SE (2010b) Plasma nanotextured PMMA surfaces for protein arrays: increased protein binding and enhanced detection sensitivity. Langmuir 26:13883–13891

    Article  Google Scholar 

  • Tsougeni K, Koukouvinos G, Petrou PS, Tserepi A, Kakabakos SE, Gogolides E (2012a) High-capacity and high-intensity DNA microarray spots using oxygen-plasma nanotextured polystyrene slides. Anal Bioanal Chem 403:2757–2764

    Article  Google Scholar 

  • Tsougeni K, Petrou PS, Papageorgiou DP, Kakabakos SE, Tserepi A, Gogolides E (2012b) Controlled protein adsorption on microfluidic channels with engineered roughness and wettability. Sens Actuators B Chem 161:216–222

    Article  Google Scholar 

  • Vlachopoulou ME, Petrou PS, Kakabakos SE, Tserepi A, Beltsios K, Gogolides E (2009) Effect of surface nanostructuring of PDMS on wetting properties, hydrophobic recovery and protein adsorption. Microelectron Eng 86:1321–1324

    Article  Google Scholar 

  • Vourdas N, Tserepi A, Gogolides E (2007) Nanotextured super-hydrophobic transparent poly(methyl methacrylate) surfaces using high-density plasma processing. Nanotechnology 18:125304

    Google Scholar 

  • Vourdas N, Tserepi A, Boudouvis AG, Gogolides E (2008) Plasma processing for polymeric microfluidics fabrication and surface modification: effect of super-hydrophobic walls on electroosmotic flow. Microelectron Eng 85:1124–1127

    Article  Google Scholar 

  • Vourdas N, Kontziampasis D, Kokkoris G, Constantoudis V, Goodyear A, Tserepi A et al (2010) Plasma directed assembly and organization: bottom-up nanopatterning using top-down technology. Nanotechnology 21:085302

    Google Scholar 

  • Woias P (2005) Micropumps—past, progress and future prospects. Sens Actuators B Chem 105:28–38

    Article  Google Scholar 

  • Zakka E, Constantoudis V, Gogolides E (2007) Roughness formation during plasma etching of composite materials: a kinetic Monte Carlo approach. IEEE Trans Plasma Sci 35:1359–1369

    Article  Google Scholar 

  • Zimmermann M, Schmid H, Hunziker P, Delamarche E (2007) Capillary pumps for autonomous capillary systems. Lab Chip 7:119

    Article  Google Scholar 

  • Zimmermann M, Hunziker P, Delamarche E (2008) Valves for autonomous capillary systems. Microfluid Nanofluidics 5:395–402

    Article  Google Scholar 

Download references

Acknowledgments

Authors kindly acknowledge Associate Professor Grigoris Kaltsas from TEI of Athens, Department of Electronics, for his help in the pressure measurements by providing access to the setup shown in Fig. 1. This work was cofinanced by Hellenic Funds and by the European Regional Development Fund (ERDF) under the Hellenic National Strategic Reference Framework (NSRF) 2007–2013, of the Project “THALIS-DESIgn and fabrication of Robust supErhydrophobic/philic surfaces and their application in the realization of ‘smart’ microfluidic valves” (http://www.imel.demokritos.gr/projects/desiredrop/).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Evangelos Gogolides.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOC 1719 kb)

Supplementary material 2 (TIFF 1727 kb)

Supplementary material 3 (WMV 1224 kb)

Supplementary material 4 (WMV 2771 kb)

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ellinas, K., Tserepi, A. & Gogolides, E. Superhydrophobic, passive microvalves with controllable opening threshold: exploiting plasma nanotextured microfluidics for a programmable flow switchboard. Microfluid Nanofluid 17, 489–498 (2014). https://doi.org/10.1007/s10404-014-1335-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10404-014-1335-9

Keywords

Navigation