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Probabilistic analysis of risk and mitigation of deepwater well blowouts and oil spills

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Abstract

The development of robust risk assessment procedures for offshore oil and gas operations is a major element for the assessment of the potential feedback between planned activities and the environment. We illustrate a methodological and computational framework conducive to (1) a quantitative risk analysis of deepwater well barrier failures and subsequent hydrocarbon release to the environment and (2) the analysis of the value of the deployment of conventional and/or innovative mitigation measures. Our methodological framework is grounded on historical records and combines the use of Dynamic Event Trees and Decision Trees from which we estimate probability of occurrence and impact of post-blowout events. Each sequence of response actions, which are undertaken immediately after the event or in the subsequent days, is considered within the context of appropriately structured event paths. This approach is conducive to an estimate of the expected value of key decisions and underlying technologies, with an emphasis on their potential to reduce the oil spill volume, which can critically impact the environment. Our study yields an original comparative analysis of diverse intervention strategies, and forms a basis to guiding future efforts towards the development and deployment of technologies and operating procedures yielding maximum benefit in terms of safety of operations and environmental protection.

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Abbreviations

A:

Annulus

BO:

Blow out

BOEMRE:

Bureau of Ocean Energy Management, Regulation and Enforcement

BOP:

Blow Out Preventer

BOPD:

Barrel of Oil Per Day

BP:

British Petroleum

BS:

Blowstop

BS-PI:

Blowstop (Primary Intervention)

BS-SI:

Blowstop (Secondary Intervention)

CS:

Capping Stack

CUBE:

Containment of Underwater Blowout Events

DNV:

Det Norske Veritas

DPS:

Dynamic Positioning System

DR:

Debris Removal

DS:

Drill String

DSL:

Damage to surface mud lines

DT:

Decision Tree

DTA:

Decision Tree Analysis

EMV:

Expected Monetary Value

ERA:

Environmental Risk Assessment

ESP:

Electrical Submersible Pump

ET:

Event Tree

ETA:

Event Tree Analysis

FLOAT:

Rig floating

FMEA:

Failure Modes and Effects Analysis

FTA:

Fault Tree Analysis

HAWK:

Hampering Active Wellbore Kit

IPR:

Inflow Performance Relationship

LEP:

Loss of electric power

LMRP:

Lower Marine Riser Package

LMRP TH#4:

LMRP Top Hat #4

NPV:

Net Present Value

OA:

Outer Annulus

OC:

Outside Casing

OGP:

International Association of Oil and Gas Producers

OLF:

Oljeindustriens Landsforening

OSCAR:

Oil Spill Contingency And Response

OSS:

Oil Spill Scenario

OSV:

Oil Spill Volume

PDF:

Probability Density Function

PI:

Productivity Index

PRA:

Probabilistic Risk Analysis

PSA:

Probabilistic Safety Analysis

QRA:

Quantitative Risk Analysis

R&D:

Research & Development

RC:

Rapid CUBE

RIS:

Marine riser sinking

RITT:

Riser Insertion Tube Tool

ROV:

Remotely Operated Vehicle

RW:

Relief Well

SEP:

Start of evacuation of rig personnel

SINK:

Rig sunk

SINTEF:

Stiftelsen for INdustriell og TEknisk Forskning

ST:

Stock Tank conditions

TH:

Top Hat

TOW:

Rig towed

VEC:

Valued Ecosystem Component

VoO:

Vessel of Opportunity

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Correspondence to Alberto Guadagnini.

Appendices

Appendix 1

Duration of activities and interventions (Part 1)

Interventions and activities

Mean ≡ Mode [d]

Min [d]

Max [d]

Site Preparation

11

5

17

 Mobilize Intervention Workover Control System Hardware

3

1

5

 Mobilize IWOCS Vessel

3

1

5

 IWOCS System and Vessel in Field

8

4

12

Debris Removal

16

8.5

23.5

 Mobilize Debris Removal Hardware

5

3

7

 Transport Debris Removal Hardware to Field

8

4

12

 Mobilize Vessel with ROV and Construction Support

3

1

5

 Vessels in Field

8

4

12

 Debris Removal Plan developed

2

2

2

 Debris Removal Activities

5

3.5

6.5

Rapid CUBE

17

11

23

 Mobilize CUBE and Necessary Equipment

3

1

5

 Transport CUBE by Airplane

1

1

1

 Mobilize Support Vessels and Well Testing Equipment

5

3

7

 Preparation for Offshore Transportation

1

1

1

 Transport CUBE on Site

8

4

12

 Mobilize required consumables (chemicals)

2

0

4

 Mobilize MODU and arrival to Location

11

5

17

 Make Up and Run CUBE on Riser

1

1

1

 Position Acquisition and Flow Rate Adjustment

1

1

1

 Early Capture to the Intervention Vessel (Drilling Rig)

1

1

1

Duration of activities and interventions (Part 2)

Interventions and activities

Mean ≡ Mode [d]

Min [d]

Max [d]

Well Capping (Shut Only Scenario)

24

18

30

 Mobilize Tested Well Cap System

7

5

9

 Transport Well Cap System by Airplane

1

1

1

 Transport Well Cap System to Dock

2

2

2

 Mobilize Intervention Vessel

5

3

7

 Preparation for Offshore Transportation

1

1

1

 Transport Well Cap to Site

8

4

12

 Offload Well Cap and Prepare for Deployment

1

1

1

 Deploy Well Cap in Safe Zone

2

2

2

 Position, Land and Test Well Cap

1

1

1

 Shut In Well

1

1

1

 Monitor Well for Stability

1

1

1

Preparatory activities for Well Kill (BSSI, CS)

18

10

26

 Mobilize Pumping Services and Equipment

3

1

5

 Mobilize MODU and arrival to Location

11

5

17

 Mobilize Test package to the drilling rig and Test

4

2

6

 Approach the well head with the auxiliary line

2

2

2

 Debris Removal (BOP choke/kill line inlet)

2

2

2

 Connect the Auxiliary Line with Pumping Unit

1

1

1

Blowstop (Secondary Intervention)

21

13

29

 Wait for the auxiliary line

0

0

0

 Debris Removal (BOP choke/kill line inlet)

2

2

2

 Mobilize Blowstop Equipment

5

3

7

 Mobilize Blowstop equipment to dock

5

3

7

 Mobilize Blowstop equipment on site

8

4

12

 Prepare the Injection System on MODU

1

1

1

 Bullets Injection

0

0

0

 Coating Swelling

1

1

1

Static Well Killing (Well Capped)

28

22

34

 Mobilize Pumping Services and Equipment

3

1

5

 Mobilize MODU and arrival to Location

11

5

17

 Mobilize Test package to the drilling rig and Test

4

2

6

 Perform Well Kill after Capping Stuck Shut In

4

4

4

Relief Well and Dynamic Killing

71

49.5

92.5

 Mobilize Drilling Equipment

9

7

11

 Mobilize MODUs and arrival to Location

13

7

19

 Drilling Relief Well

45

31.5

58.5

 Perform Well Kill and Abandonment Scope

4

4

4

Appendix 2

2.1 Flow chart for risk evaluation methodology and factors contributing to expected blowout risk

We illustrate here the main steps leading to expected blowout risk evaluation with the aim of evidencing the contribution of the various model components.

We do so by considering in Fig. 11 an exemplary setting corresponding to the decision of deploying all intervention techniques in case of occurrence of the top event (well blowout). We illustrate the example of the Event Tree for the Annulus flow-path in case of dynamically positioned rigs. We consider one given path inside the event tree for which the applicability of all techniques (at the moment of their application) is consistent with the actual conditions of the spill and the rig. Note that probability values shown in the grey circles of Fig. 11 are solely to be considered as representative of the actual statistics associated with given events.

Fig. 11
figure 11

Flow chart for risk evaluation methodology and factors contributing to expected blowout risk in an exemplary setting

All of the events, each with its probability of occurrence, are listed on the left hand side of the chart in Fig. 11. Cause-effect relationships between events, applicability of interventions and their success are displayed following the assumptions considered in Sects. 2.3.1 and 2.3.2.

The right hand side of the diagram is devoted to the calculation of the impact in terms of blowout flow rates, their duration and of their final product, leading to quantifiable Oil Spill Volumes (OSV). Figure 11 only shows the events that cause a modification of blowout flow rate, either increasing or decreasing it (i.e., post blowout interventions). Oil spill volumes are then summed up to obtain an overall final spill volume for the considered branch of the Event Tree. The resulting value of the expected blowout risk for the considered decision is hence calculated as a sum of probabilities associated with each branch, multiplied by the corresponding oil spill impact. Note that the value included in the diagram necessarily coincides with the expected value for Long Term Future scenario shown in Fig. 9a with a blue bar.

Appendix 3

Assumptions considered on mode, minimum and maximum values of times of activities

Interventions and activities

Mean ≡ Mode [d]

Min [d]

Max [d]

Mobilization of equipment or VoO (fast)

1

3

5

Mobilization of equipment or VoO (medium)

3

5

7

Mobilization of equipment or VoO (slow)

5

7

9

Arrival of VoO to incident site

4

8

12

Debris removal activities on site

3.5

5

6.5

Relief well drilling activities

31.5

45

58.5

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Caia, A., Di Lullo, A.G., De Ghetto, G. et al. Probabilistic analysis of risk and mitigation of deepwater well blowouts and oil spills. Stoch Environ Res Risk Assess 32, 2647–2666 (2018). https://doi.org/10.1007/s00477-017-1509-6

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