Skip to main content
Log in

Development of an attached microalgal growth system for biofuel production

  • Biotechnological Products and Process Engineering
  • Published:
Applied Microbiology and Biotechnology Aims and scope Submit manuscript

Abstract

Algal biofuel production has gained a renewed interest in recent years but is still not economically feasible due to several limitations related to algal culture. The objective of this study is to explore a novel attached culture system for growing the alga Chlorella sp. as biodiesel feedstock, with dairy manure wastewater being used as growth medium. Among supporting materials tested for algal attachment, polystyrene foam led to a firm attachment, high biomass yield (25.65 g/m2, dry basis), and high fatty acid yield (2.31 g/m2). The biomass attached on the supporting material surface was harvested by scraping; the residual colonies left on the surface served as inoculum for regrowth. The algae regrowth on the colony-established surface resulted in a higher biomass yield than that from the initial growth on fresh surface due to the downtime saved for initial algal attachment. The 10-day regrowth culture resulted in a high biodiesel production potential with a fatty acid methyl esters yield of 2.59 g/m2 and a productivity of 0.26 g/m−2 day−1. The attached algal culture also removed 61–79% total nitrogen and 62–93% total phosphorus from dairy manure wastewater, depending on different culture conditions. The biomass harvested from the attached growth system (through scraping) had a water content of 93.75%, similar to that harvested from suspended culture system (through centrifugation). Collectively, the attached algal culture system with polystyrene foam as a supporting material demonstrated a good performance in terms of biomass yield, biodiesel production potential, ease to harvest biomass, and physical robustness for reuse.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • APHA (1995) Standard methods for the examination of water and wastewater, 19th edn. APHA, Washington DC

    Google Scholar 

  • Baum R (1994) Microalgae are possible source of biodiesel fuel. Chem Eng News 72:28–29

    Google Scholar 

  • Canakci M, Van Gerpen J (2001) Biodiesel production from oils and fats with high free fatty acids. Trans ASAE 44:1429–1436

    CAS  Google Scholar 

  • Chi ZY, Pyle D, Wen ZY, Frear C, Chen SL (2007) A laboratory study of producing docosahexaenoic acid from biodiesel-waste glycerol by microalgal fermentation. Process Biochem 42:1537–1545

    Article  CAS  Google Scholar 

  • Chisti Y (2007) Biodiesel from microalgae. Biotechnol Adv 25:294–306

    Article  CAS  Google Scholar 

  • Christie WW (2003) Lipid analysis: isolation, separation, identification and structural analysis of lipids. Oily Press, Bridgwater

    Google Scholar 

  • Grima EM, Belarbi EH, Fernandez FGA, Medina AR, Chisti Y (2003) Recovery of microalgal biomass and metabolites: process options and economics. Biotechnol Adv 20:491–515

    Article  Google Scholar 

  • Hu Q, Sommerfeld M, Jarvis E, Ghirardi M, Posewitz M, Seibert M, Darzins A (2008) Microalgal triacylglycerols as feedstocks for biofuel production: perspectives and advances. Plant J 54:621–639

    Article  CAS  Google Scholar 

  • Kebede-Westhead E, Pizarro C, Mulbry WW, Wilkie AC (2003) Production and nutrient removal by periphyton grown under different loading rates of anaerobically digested flushed dairy manure. J Phycol 39:1275–1282

    Article  Google Scholar 

  • Kebede-Westhead E, Pizarro C, Mulbry WW (2006) Treatment of swine manure effluent using freshwater algae: production, nutrient recovery, and elemental composition of algal biomass at four effluent loading rates. J Appl Phycol 18:41–46

    Article  Google Scholar 

  • Li XF, Xu H, Wu QY (2007) Large-scale biodiesel production from microalga Chlorella protothecoides through heterotrophic cultivation in bioreactors. Biotechnol Bioeng 98:764–771

    Article  CAS  Google Scholar 

  • Miao XL, Wu QY (2006) Biodiesel production from heterotrophic microalgal oil. Bioresour Technol 97:841–846

    Article  CAS  Google Scholar 

  • Mulbry WW, Wilkie AC (2001) Growth of benthic freshwater algae on dairy manures. J Appl Phycol 13:301–306

    Article  Google Scholar 

  • Mulbry W, Kondrad S, Buyer J (2008) Treatment of dairy and swine manure effluents using freshwater algae: fatty acid content and composition of algal biomass at different manure loading rates. J Appl Phycol 20:1079–1085

    Article  Google Scholar 

  • Pizarro C, Mulbry W, Blersch D, Kangas P (2006) An economic assessment of algal turf scrubber technology for treatment of dairy manure effluent. Ecol Eng 26:321–327

    Article  Google Scholar 

  • Ratledge C, Wilkinson SG (1988) An overview of microbial lipids. In: Ratledge C, Wilkinson SG (eds) Microbial lipids. Academic, London, pp 3–22

    Google Scholar 

  • Rodolfi L, Zittelli GC, Bassi N, Padovani G, Biondi N, Bonini G, Tredici MR (2009) Microalgae for oil: strain selection, induction of lipid synthesis and outdoor mass cultivation in a low-cost photobioreactor. Biotechnol Bioeng 102:100–112

    Article  CAS  Google Scholar 

  • Schreiner M (2006) Optimization of solvent extraction and direct transmethylation methods for the analysis of egg yolk lipids. Int J Food Prop 9:573–581

    Article  CAS  Google Scholar 

  • Sheehan J, Dunahay T, Benemann J, Roessler P (1998) A look back at the US Department of Energy’s Aquatic Species Program: biodiesel from algae. NREL/TP 580–24190. National Renewable Energy Laboratory, Golden

    Google Scholar 

  • Shen Y, Yuan W, Pei Z, Mao E (2008) Culture of microalga Botryococcus in livestock wastewater. Trans ASABE 51:1395–1400

    Google Scholar 

  • Starr RC, Zeikus JA (1993) UTEX—the culture collection of algae at the University-of-Texas at Austin 1993 list of cultures. J Phycol 29:1–106

    Article  Google Scholar 

  • Stevenson RJ, Bothwell ML, Lowe RL (1996) Algal ecology: freshwater benthic ecosystems. Academic, San Diego

    Google Scholar 

  • Tsukahara K, Sawayama S (2005) Liquid fuel production using microalgae. J Japan Petrol Inst 48:251–259

    Article  CAS  Google Scholar 

  • Ulberth F, Henninger M (1992) One-step extraction methylation method for determining the fatty-acid composition of processed foods. J Am Oil Chem Soc 69:174–177

    Article  CAS  Google Scholar 

  • Whitford LA, Schumacher GJ (1961) Effects of current on mineral uptake and respiration by fresh-water alga. Limnol Oceanogr 6:423–425

    Article  Google Scholar 

  • Wilkie AC, Mulbry WW (2002) Recovery of dairy manure nutrients by benthic freshwater algae. Bioresour Technol 84:81–91

    Article  CAS  Google Scholar 

  • Xu H, Miao XL, Wu QY (2006) High quality biodiesel production from a microalga Chlorella protothecoides by heterotrophic growth in fermenters. J Biotechnol 126:499–507

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors gratefully acknowledge Virginia Tech Institute for Critical Technology and Applied Science, Virginia Cooperative Extension, and USDA CSREES (2006-38909-03484) for their financial support of this project.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhiyou Wen.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Johnson, M.B., Wen, Z. Development of an attached microalgal growth system for biofuel production. Appl Microbiol Biotechnol 85, 525–534 (2010). https://doi.org/10.1007/s00253-009-2133-2

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00253-009-2133-2

Keywords

Navigation