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The research of tool wear criterion in micro cutting using the elastic recovery ratio of high-strength elastic alloy 3J33B

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Abstract

In this study, indentation experiments were conducted on high-strength elastic alloy 3J33B material with a Berkovich indenter to study the elastic recovery of material. The experimental data showed that the load and material properties influence elastic recovery ratio of material. The functional expressions of elastic recovery ratio and load were established by regression analysis of experimental data. Therefore, the depths of elastic recovery of 3J33B can be controlled by adjusting the indentation load. Alloy 3J33B has the property of high elastic energy, so it is easy to produce large elastic recovery in the machining. Based on the functional expressions of elastic recovery ratio and load, it can be obtained that the relationships among the elastic recovery ratio of the machined surface, the yield strength of the material, the clearance angle, the average sliding friction coefficient between the tool and the workpiece, the wear width of the flank face and the cutting width. Then, the critical values of tool wear at different clearance angles can be obtained when the yield strength of material, the average sliding friction coefficient between the tool and the workpiece and the cutting width are known. Then, a group of micro milling experiments were conducted on alloy 3J33B using several single-edge micro milling cutters. Finally, it can be obtained that the clearance angle of cutting tool should not be more than 34° in micro cutting in order to reduce the tool wear.

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Funding

This work is supported by Major Program of Shandong Province Natural Science Foundation (ZR2018ZA0401) and National Natural Science Foundation of China (U1708256).

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Authors and Affiliations

  1. Center for Advanced Jet Engineering Technologies (CaJET), Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Demonstration Center for Experimental Mechanical Engineering Education (Shandong University), School of Mechanical Engineering, Shandong University, Jinan, 250061, China

    Pu Zhang, Chuanzhen Huang, Hongtao Zhu, Yang Yao & Peng Yao

  2. School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW, 2052, Australia

    Jun Wang

Authors
  1. Pu Zhang
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  2. Chuanzhen Huang
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  3. Hongtao Zhu
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  4. Jun Wang
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Correspondence to Chuanzhen Huang or Hongtao Zhu.

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All authors participated in the compilation of this manuscript and consented to the final version of the submitted manuscript. All authors assured that the manuscript was the authors’ original work, and this manuscript had not been published in advance and was not being considered for publication elsewhere. All authors consented to publish this manuscript in “The International Journal of Advanced Manufacturing Technology.” All authors declare that there are no competing interests. The data sets supporting the results of this article are included within the article and its additional files.

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Zhang, P., Huang, C., Zhu, H. et al. The research of tool wear criterion in micro cutting using the elastic recovery ratio of high-strength elastic alloy 3J33B. Int J Adv Manuf Technol 114, 1767–1776 (2021). https://doi.org/10.1007/s00170-021-06937-3

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