Abstract
In this study, electrical discharge hole drilling processes was applied to DIN 1.2379 tool steel by using single-channel brass electrode and dielectric liquid which possess various level of temperature. In the study, the machining parameters were kept constant and the effect of the dielectric liquid temperature on the performance parameters such as material removal rate, electrode wear rate, white layer thickness, surface roughness, overcut in diameter and taper at the tip was examined. The results show that the decrease of dielectric liquid temperature improves performance parameters. The material removal rate was increased nearly 30%, surface roughness value R a is improved from 4.8 to 2.7 μm, white layer thickness was decreased and the hole geometry is improved in terms of hole diameter and taper.
Similar content being viewed by others
References
Kuppan P, Rajadurai A, Narayanan S (2008) Influence of EDM process parameters in deep hole drilling of Inconel 718. Int J Adv Manuf Technol 38(1):74–84. doi:10.1007/s00170-007-1084-y
Znidarsic M, Junkar M (1996) Deep Small Hole Drilling with EDM. In: Kuljanic E (ed) Advanced Manufacturing Systems and Technology. Springer Vienna, Vienna, pp 527–533. doi:10.1007/978-3-7091-2678-3_63
Jain VK (2009) Advanced machining processes. Allied publishers, Mayapuri Phase II
Yusuf Keskin H, Selcuk H, Mevlut K (2006) An experimental study for determination of the effects of machining parameters on surface roughness in EDM. International Journal of Advance Manufacturing Technology 28:1118–1121
Keskin Y, Halkacı HS, Kizil M (2006) An experimental study for determination of the effects of machining parameters on surface roughness in electrical discharge machining (EDM). Int J Adv Manuf Technol 28(11–12):1118–1121
Hanjie X, Dalin R, Shibo W (2016) EDM machining quality control and parameters optimization. The International Journal of Advanced Manufacturing Technology :1–9
Abdulkareem S, Ali Khan A, Konneh M (2010) Cooling effect on electrode and process parameters in EDM. Mater Manuf Process 25(6):462–466
Cao MR, Wang Y, Yang SC, Yang SQ, Li WH (2008) Effects of Non-Electrical Parameters on Material Removal Rate of High-Speed Small Hole EDM Drilling. In: Advanced Materials Researc. Trans Tech Publ, pp 403–407
Singh PN, Raghukandan K, Rathinasabapathi M, Pai B (2004) Electric discharge machining of Al–10% SiC p as-cast metal matrix composites. J Mater Process Technol 155:1653–1657
Öpöz TT, Ekmekci B, Erden A (2009) An experimental study on the geometry of microholes in microelectric discharge machining. Mater Manuf Process 24(12):1236–1241
Chiang HN, Wang JJ (2011) An analysis of overcut variation and coupling effects of dimensional variable in EDM process. Int J Adv Manuf Technol 55(9–12):935–943
Yilmaz O, Okka MA (2010) Effect of single and multi-channel electrodes application on EDM fast hole drilling performance. Int J Adv Manuf Technol 51(1–4):185–194
Gov K (2017a) Experimental Investigation of the Effects of Electrodes on EDM Hole Drilling Process. Politeknik Dergisi 20 (2):in press
Pradhan B, Masanta M, Sarkar B, Bhattacharyya B (2009) Investigation of electro-discharge micro-machining of titanium super alloy. Int J Adv Manuf Technol 41(11–12):1094–1106
Janmanee P, Muttamara A (2011) A study of hole drilling on stainless steel AISI 431 by EDM using brass tube electrode. International Transaction Journal of Engineering, Management, & Applied Sciences & Technologies 2(4):471–481
Adineh VR (2012) Radiative heat loss of electrical discharge machining process through hydrocarbon oil and deionized water dielectric liquids. Plasma Chem Plasma Process 32(2):369–392. doi:10.1007/s11090-012-9351-6
Gov K (2016) Investigation of the effects of the dissolved oxygen in the coolant on the hole geometries drilled by electro erosion. J Fac Eng Archit Gazi Univ 31(2):231–239
Wang X, Liu Z, Xue R, Tian Z, Huang Y (2014) Research on the influence of dielectric characteristics on the EDM of titanium alloy. Int J Adv Manuf Technol 72(5):979–987. doi:10.1007/s00170-014-5716-8
Gov K (2017b) Experimental Investigation of The Effects of The Coolant on The Performance Parameters of Electrical Discharge Drilling of Some Aerospace Materials. Journal of The Faculty of Engineering and Architecture of Gazi University 32 (1):in press
Paul G, Roy S, Sarkar S, Hanumaiah N, Mitra S (2013) Investigations on influence of process variables on crater dimensions in micro-EDM of γ-titanium aluminide alloy in dry and oil dielectric media. Int J Adv Manuf Technol 65(5):1009–1017. doi:10.1007/s00170-012-4235-8
Gov K (2017c) Influence of the Coolant on Performance of Electro Discharge Hole Drilling. Politeknik Dergisi 20 (1):in press
Srivastava V, Pandey PM (2013) Experimental investigation on electrical discharge machining process with ultrasonic-assisted cryogenically cooled electrode. Proc Inst Mech Eng B J Eng Manuf 227(2):301–314. doi:10.1177/0954405412469487
Kumar S, Batish A, Singh R, Singh TP (2015) A mathematical model to predict material removal rate during electric discharge machining of cryogenically treated titanium alloys. Proc Inst Mech Eng B J Eng Manuf 229(2):214–228. doi:10.1177/0954405414527955
Viscopedia (2016) Viscosity Tables. http://www.viscopedia.com/viscosity-tables/substances/aviation-fuels/. Accessed 10 Sept 2016
Macron. (2016). http://www.lsf.com.tr/urunpdf/Macron.pdf. Accessed 10 Sept 2016
Valaki JB, Rathod PP, Sankhavara C (2016) Investigations on technical feasibility of Jatropha curcas oil based bio dielectric fluid for sustainable electric discharge machining (EDM). J Manuf Process 22:151–160
Kiyak M, Aldemir BE, Altan E (2015) Effects of discharge energy density on wear rate and surface roughness in EDM. Int J Adv Manuf Technol 79(1–4):513–518
Dong Jun K, Sang Min Y, Young Soo L, Chong Nam C (2006) Straight hole micro EDM with a cylindrical tool using a variable capacitance method accompanied by ultrasonic vibration. J Micromech Microeng 16(5):1092
Ergün ZE, Çoğun C (2006) Elektro Erozyon ile İşleme (EEİ) İş Parçasi Yüzey Karakteristiklerinin Deneysel İncelenmesi. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 21 (3)
Srivastava V, Pandey PM (2012a) Effect of process parameters on the performance of EDM process with ultrasonic assisted cryogenically cooled electrode. J Manuf Process 14(3):393–402
Srivastava V, Pandey PM (2012b) Performance evaluation of electrical discharge machining (EDM) process using cryogenically cooled electrode. Mater Manuf Process 27(6):683–688. doi:10.1080/10426914.2011.602790
Yildiz Y, Sundaram M, Rajurkar K, Nalbant M (2011) The effects of cold and cryogenic treatments on the machinability of beryllium-copper alloy in electro discharge machining. Paper presented at the 44th CIRP Conference on Manufacturing Systems, Madison, Wisconsin
Xiaobing F (2013) Modeling and Simulation of Crater Formation and Wire Vibration in Micro WEDM. National University of Singapore
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Gov, K. The effects of the dielectric liquid temperature on the hole geometries drilled by electro erosion. Int J Adv Manuf Technol 92, 1255–1262 (2017). https://doi.org/10.1007/s00170-017-0231-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-0231-3