Skip to main content

Advertisement

Log in

Sustainable manufacturing: evaluation and modeling of environmental impacts in additive manufacturing

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Cleaner production and sustainability are of crucial importance in the field of manufacturing processes where great amounts of energy and materials are being consumed. Nowadays, additive manufacturing technologies such as direct additive laser manufacturing allow us to manufacture functional products with high added value. Insofar as environmental considerations become an important issue in our society, as well as legislation regarding environment become prominent (Normalization ISO 14 044), the environmental impact of those processes have to be evaluated in order to make easier its acceptance in the industrial world. Some studies have been conducted on electric consumption of machine tools (standby consumption, in process consumption, etc.) but only a few studies take into account the whole existing environmental flows (material, fluids, electricity). This paper presents a new methodology where all flows consumed (material, fluids, electricity) are considered in the environmental impact assessment. This method coupled a global view required in a sustainable approach and an accurate evaluation of flow consumption in the machine. The methodology developed is based on a predictive model of flow consumption defined from the manufacturing path and CAD model of the part which will be produce. In order to get an accurate model of the process, each feature of the machine is modeled. The goal of this work is to integrate this model into the design loop for additive manufacturing parts.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Le Pochat S (2005) Ecodesign integration in SMEs proposal for a know–how appropriation method for environmental product design. PhD Thesis, Ecole Nationale Supérieure des Arts et Métiers de Paris, p 279

  2. ADEME (2009) Carbon footprint : an indispensable tool. http://www.ademe.fr/htdocs/publications/dossier/av21/p1.htm. Accessed 10 May 2012

  3. Vargas Hernandez N, Okudan Kremer GE, Schmidt LC, Acosta Herrera PR (2012) Development of an expert system to aid engineers in the selection of design for environment methods and tools. Expert Syst Appl 39:9543–9553. doi:10.1016/j.eswa.2012.02.098

    Article  Google Scholar 

  4. Bourell DL, Leu MC, Rosen DW (2009) Roadmap for additive manufacturing—identifying the future of freeform processing. The University of Texas at Austin, Laboratory for Freeform Fabrication, Advanced Manufacturing Center, p 32

    Google Scholar 

  5. Hague R, Tuck C (2007) ATKINS: manufacturing a low carbon footprint—zero emission enterprise feasibility study. Loughborough University

  6. Munoz AA, Sheng P (1995) An analytical approach for determining the environmental impact of machining processes. J Mater Process Technol 53:736–758

    Article  Google Scholar 

  7. Dahmus JB, Gutowski TG (2004) An environmental analysis of machining.In: ASME International mechanical engineering congress and RD & D Expo, Anaheim, pp 1–10

  8. Pusavec F, Krajnik P, Kopac J (2010) Transitioning to sustainable production - Part I: application on machining technologies. J Clean Prod 18:174–184. doi:10.1016/j.jclepro.2009.08.010

    Article  Google Scholar 

  9. Pusavec F, Kramar D, Krajnik P, Kopac J (2010) Transitioning to sustainable production - Part II: evaluation of sustainable machining technologies. J Clean Prod 18:1211–1221. doi:10.1016/j.jclepro.2010.01.015

    Article  Google Scholar 

  10. Avram IO, Xirouchakis P (2011) Evaluating the use phase energy requirements of a machine tool system. J Clean Prod 19:699–711. doi:10.1016/j.jclepro.2010.10.010

    Article  Google Scholar 

  11. Kong D, Choi S, Yasui Y, Pavanaskar S, Dornfeld D, Wright P (2011) Software-based tool path evaluation for environmental sustainability. J Manuf Sys 30:241–247. doi:10.1016/j.jmsy.2011.08.005

    Article  Google Scholar 

  12. Luo Y, Ji Z, Leu MC, Caudill R (1999) Environmental performance analysis of solid freeform fabrication processes. Inst Electr Electron Eng:1–6.

  13. Sreenivasan R, Goel A, Bourell DL (2010) Sustainability issues in laser-based additive manufacturing. Phys Procedia 5:81–90. doi:10.1016/j.phpro.2010.08.124

    Article  Google Scholar 

  14. Mognol P, Lepicart D, Perry N (2006) Rapid prototyping: energy and environment in the spotlight. Rapid Prototyp J 12:26–34. doi:10.1108/13552540610637246

    Article  Google Scholar 

  15. Kellens K, Yasa E, Renaldi Dewulf W, Kruth JP, Duflou JR (2011) Energy and resource efficiency of SLS/SLM processes. In solid freeform fabrication symposium proceeding. The University of Texas at Austin, USA, pp 1–16

    Google Scholar 

  16. Baumers M, Tuck C, Hague R, Ashcroft I, Wildman R (2010) A comparative study of metallic additive manufacturing power consumption. In Solid Freeform Fabrication Symposium Proceeding. The University of Texas at Austin, USA, pp 278–288

    Google Scholar 

  17. Goedkoop M, Spriensma R (1999) The Eco-Indicator 99 Methodology PRé Consultants B.V

  18. Ponche R, Hascoet J-Y, Kerbrat O, Mognol P (2012) A new global approach to design for additive manufacturing. Virtual Phys Prototyp 7:93–105. doi:10.1080/17452759.2012.679499

    Google Scholar 

  19. Muller P, Mognol P, Hascoet J-Y (2013) Modeling and control of a direct laser powder deposition process for functionally graded materials (FGM) parts manufacturing. J Mater Process Technol 213:685-692. doi:10.1016/j.jmatprotec.2012.11.020

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Florent Le Bourhis.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Bourhis, F.L., Kerbrat, O., Hascoet, JY. et al. Sustainable manufacturing: evaluation and modeling of environmental impacts in additive manufacturing. Int J Adv Manuf Technol 69, 1927–1939 (2013). https://doi.org/10.1007/s00170-013-5151-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-013-5151-2

Keywords

Navigation