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Modular design applied to beverage-container injection molds

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Abstract

This work applies modular design concepts to designating beverage-container injection molds. This study aims to develop a method of controlling costs and time in relation to mold development, and also to improve product design. This investigation comprises two parts: functionality coding, and establishing a standard operation procedure, specifically designed for beverage-container injection mold design and manufacturing. First, the injection mold is divided into several modules, each with a specific function. Each module is further divided into several structural units possessing sub-function or sub-sub-function. Next, dimensions and specifications of each unit are standardized and a compatible interface is constructed linking relevant units. This work employs a cup-shaped beverage container to experimentally assess the performance of the modular design approach. The experimental results indicate that the modular design approach to manufacturing injection molds shortens development time by 36% and reduces costs by 19∼23% compared with the conventional approach. Meanwhile, the information on modularity helps designers in diverse products design. Additionally, the functionality code helps effectively manage and maintain products and molds.

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Authors and Affiliations

  1. Department of Mechanical and Automation Engineering and Graduate Institute of Industrial Design, National Kaohsiung First University of Science and Technology, 2 Jhuoyue Road, Nanzih, Kaohsiung City, 811, Taiwan, Republic of China

    Ming-Shyan Huang & Ming-Kai Hsu

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  1. Ming-Shyan Huang
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  2. Ming-Kai Hsu
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Correspondence to Ming-Shyan Huang.

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Huang, MS., Hsu, MK. Modular design applied to beverage-container injection molds. Int J Adv Manuf Technol 53, 1–10 (2011). https://doi.org/10.1007/s00170-010-2796-y

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  • DOI: https://doi.org/10.1007/s00170-010-2796-y

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