Abstract
Rapid prototyping machines are becoming faster at manufacturing machine tools. The processes of quality assurance impose the qualification of the production devices. A procedure and a test part are proposed for that purpose; intended for the family of processes of point-by-point layer manufacturing. Existing test parts only permit benchmarking and comparisons between machines: their capacity can be evaluated, but the test part analysis does not make it possible to establish the link between noted defects and their causes. The proposed process and test part permit the identification of the defects and whether their origins are machine or material linked. This paper describes the approach used to design the test part. Some preliminary measures were made on a test part, in order to discuss procedure and measurements.
Similar content being viewed by others
References
Bernard A (1995) Prototypage Rapide: intégration et applications industrielles. Proc Congrès International de Génie Industriel, Montréal
Bernard A, Taillandier G (1998) Le Prototypage Rapide. Hermes, Paris
Dubois P, Aoussat A, Le Coq M (1999) A method to formalize the rapid prototyping process. Int J Comput Appl Technol 12(Nos. 2/3/4/5):173–184, 1999, Inderscient Enterprises Ltd
Caillaud E, Peres F (2000) Risque en conception: contribution du prototypage rapide. Proc IDMME’ 2000, Montréal
Cruchant L (2000) La Qualité. Presses Universitaires de France, Paris
Peres F (2000) Ingénierie concourante et prototypage rapide. In: R&D, 2000, February
Beaufils P (2000) Le Guide d’achat ‘Prototypage Rapide’. In: Industries & Techniques, 2000, June
Rochus P, Plesseria J-Y, Van Elsen M, Kruth J-P, Carrus R, Dormal T (2007) New applications of rapid prototyping and rapid manufacturing (RP/RM) technologies for space instrumentation. Acta Astronautica (in press) Corrected Proof, Available online 27 March 2007
Buswell RA, Soar RC, Gibb AGF, Thorpe A (2006) Freeform construction: mega-scale rapid manufacturing for construction. Autom Constr 16(Issue 2):224–231, March 2007
Winpenny D, Hayes J, Goodship V (2000) Rapid manufacturing: is it feasible? Rev Int CFAO Inform Gr 15:291–293
Scherer M (2000) La fabrication express. In: Hors série Industries & Techniques, October 2000
Bernard A (2001) Du prototype rapide à la production rapide. Publication du MICAD 2001
ISO 9000–9001 (2000) European standards. Comité Européen de Normalisation, September
Zhou JG, Herscovici D, Chen CC (2000) Parametric process optimization to improve the accuracy of rapid prototyped stereolithography parts. Int J Mach Tools Manuf 40(3):363–379, February 2000
Scaravetti D (2001) Elaboration d’une démarche de qualification des moyens de prototypage rapide. Research master report. ENSAM, Paris
Byun HS, Lee KH (2003) Design of a new test part for benchmarking the accuracy ans surface finish of rapid prototyping processes. Lect Notes Comput Sci 2669:731–740
Labatut M, Raimbeault-Cluzeau S (1999) Caractérisation d’un procédé alliant prototypage rapide et fonderie à cire perdue. ENSAM, Bordeaux
Yeung MK, Xu S, Xi F (1998) Error correction and prevention of rapid prototyped parts. A preliminary result. Rev Int CFAO Inform Gr 13:183–189
Touati A (1998) Analyse du retrait et réduction des déformations en stéréolithographie. PhD Thesis, INPL
Bouyssie JF (1996) Modélisation des déficits osseux par stéréolithographie, Etude sur la précision dimensionnelle et surfacique du procédé. PhD Thesis
Pham DT, Gault RS (1998) A comparison of rapid prototyping technologies. Int J Mach Tools Manuf 38
Shellabear M (1999) Benchmark study of accuracy and surface quality in RP models. Raptec project: http://www.raptec.org
Childs THC, Juster NP (1994) Linear and geometric accuracies from layer manufacturing. Ann CIRP 43/1:163–166
Wich R, Bernard A, Bocquet JC (1997) Quality insurance for optima parameters determination for stereolithography process. Rapid product development technologies conference, Boston, November 1996. SPIE Proc Ser 2910:122–132
Thiriot OP, Bernard A (2000) Study of a standard part for layer manufacturing processes. European Conference of Rapid Prototyping & Manufacturing, Athens
Campanelli SL, Cardano G, Giannoccaro R, Ludovico AD, Bohez ELJ (2007) Statistical analysis of the stereolithographic process to improve the accuracy. CAD 39(Issue 1):80–86, January 2007
Huang YM, Jeng JY, Jian CP (2003) Increased accuracy by using dynamic finite element method in constrain-surface stereolithography system. J Mater Process Technol 140:191–196
Huang YM, Lan HY (2005) CAD/CAE/CAM integration for increasing the accuracy of mask rapid prototyping system. Comput Ind 56(Issue 5):442–456, June 2005
Chiu YY, Liao YS, Lee SC (2004) Slicing strategies to obtain accuracy of feature relation in rapidly prototyped parts. Int J Mach Tools Manuf 44(Issues 7–8):797–806, June 2004
Raghunath N, Pandey PM (2007) Improving accuracy through shrinkage modelling by using Taguchi method in selective laser sintering. Int J Mach Tools Manuf 47(Issue 6):985–995, May 2007
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Scaravetti, D., Dubois, P. & Duchamp, R. Qualification of rapid prototyping tools: proposition of a procedure and a test part. Int J Adv Manuf Technol 38, 683–690 (2008). https://doi.org/10.1007/s00170-007-1129-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-007-1129-2