Skip to main content
Log in

The benefits of using instantaneous energy to monitor the transient state of the wire EDM process

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper deals with the implementation and analysis of real-time energy monitoring of the transient state of the wire electrical discharge machining (WEDM) process. Recently, sparking frequency information has been applied to control of the WEDM process, making more stable and efficient machining. Experimental results, however, show the limitations and insufficiency of that method. Instead of using the sparking frequency monitoring method, the use of a real-time instantaneous energy monitoring system is suggested for interpreting the state of the WEDM process in more precise detail. The transient state of the WEDM process is analyzed in detail with the developed system, and a transient stability criterion of the WEDM process is suggested.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Tarng YS, Ma SC, Chung LK (1995) Determination of optimal cutting parameters in wire electrical discharge machining process. J Precision Eng 20:5–15

    Google Scholar 

  2. Spedding TA, Wang ZQ (1997) Study on modeling of wire EDM process. J Mater Process Technol 69:18–28

    Article  Google Scholar 

  3. Snoeys R, Dekeyser W, Tricarico C (1988) Knowledge-based systems for wire EDM. Ann CIRP 37:197–202

    Google Scholar 

  4. Rajurkar KP, Wand WM (1991) On-line monitor and control for wire breakage in WEDM. Ann CIRP 40(1):219–222

    Google Scholar 

  5. Watanabe H, Sato T, Suzuki I (1990) WEDM monitoring with a statistical pulse classification method. Ann CIRP 39(1):175–179

    Google Scholar 

  6. Huang YH, Zhao GG, Zhang ZR, Yu CY (1986) The identification and its means of servo feed adaptive control system in WEDM. Ann CIRP 35(1):121–123

    Google Scholar 

  7. Kinoshita N (1982) Control of Wire-EDM preventing electrode from breaking. Ann CIRP 31(1):111–114

    Google Scholar 

  8. Liao YS, Woo JC (2000) Design of a fuzzy controller for adaptive control of WEDM process. Int J Mach Tools Manuf 40:2293–2307

    Article  Google Scholar 

  9. Liao YS, Chu YY, Yan MT (1997) Study of wire breaking process and monitoring of WEDM. Int J Mach Tools Manuf 37:555–567

    Article  Google Scholar 

  10. Rajurkar KP, Wang WM, Zhao WS (1997) WEDM-adaptive control with a multiple input model for identification of workpiece height. Ann CIRP 46(1):147–150

    Google Scholar 

  11. Yan MT, Liao YS (1998) Adaptive control of the WEDM process using the fuzzy control strategy. J Manuf Sys 17(4): 263–274

    Article  Google Scholar 

  12. Yamada H, Mohri N, Furutani K (1997) Transient response of wire electrode in wire electrical discharge machining. J ASPE 16:307–311

    Google Scholar 

  13. Murphy KS (1997) An appropriate model for EDM wire vibrations and its implications for stability. Trans Soc Manuf Eng 25:171–176

    MathSciNet  Google Scholar 

  14. Tarng YS, Tseng CM, Chung LK (1997) A fuzzy pulse discriminating system for electrical discharging machining. Int J Mach Tools Manuf 37(4):511–522

    Article  Google Scholar 

  15. Luo YF (1999) Rupture failure and mechanical strength of the electrode wire used in wire EDM. J Mater Process Technol 94:208–215

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shin Kwon.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Kwon, S., Yang, MY. The benefits of using instantaneous energy to monitor the transient state of the wire EDM process. Int J Adv Manuf Technol 27, 930–938 (2006). https://doi.org/10.1007/s00170-004-2252-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-004-2252-y

Keywords

Navigation