Skip to main content

Synergies from Process and Energy Oriented Process Chain Simulation – A Case Study from the Aluminium Die Casting Industry

  • Conference paper
  • First Online:
Glocalized Solutions for Sustainability in Manufacturing

Abstract

Due to the significant ecological relevance and constantly rising prices, energy consumption more and more gets into the focus of manufacturing companies which strive to consciously consider energy consumption when planning and managing production facilities. Thereby it is important to take into account the interdependencies on different hierarchical levels in a production system (between single processes and the whole process chain). Against this background this paper presents an approach for a combined application of an energy oriented process chain simulation and a detailed process simulation. This approach enables an integrated evaluation of the interactions of parameter variations on both levels.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

REFERENCES

  1. VAR – Verband der Aluminiumrecycling-Industrie e.V., KeyFigures – Production of Aluminium in Germany;http://www.aluminiumrecycling.com/en/recycling/eckdaten.php

  2. .[2] Institute of Joining and Welding, TU Braunschweig

    Google Scholar 

  3. .[3] German Federal Ministry of Economics and Technology(2007): Energy Statistics, http://www.bmwi.de/BMWi/Navigation/Energie/ enenergiestatistik.html

  4. .[4] Schultz, A. (2002): Methode zur integrierten ökologischen undökonomischen Bewertung von Produktionsprozessen und -technologien, Dissertation, Magdeburg, Germany

    Google Scholar 

  5. .[5] Herrmann, C., Thiede, S., Heinemann, T. (2010):Ganzheitliche Ansätze zur Erhöhung der Energie- undRessourceneffizienz in der Produktion, in: 10. KarlsruherArbeitsgespräche Produktionsforschung 2010, Karlsruhe,Germany, 2010

    Google Scholar 

  6. .[6] Optimierung der Energiebilanz beim Aluminium-Druckgießprozess, final report, Deutsche BundesstiftungUmwelt, support code AZ 22197, 2007

    Google Scholar 

  7. .[7] Soldering, P., Petku, D., Mardan, N. (2009): Using simulationfor more sustainable production systems - methodologies andcase studies, in: International Journal of SustainableEngineering, Volume 2, No. 2

    Google Scholar 

  8. .[8] Bayrisches Landesamt für Umweltschutz (2005): EffizienteEnergieverwendung in der Industrie – subproject„Metallschmelzbetriebe“, Augsburg

    Google Scholar 

  9. .[9] Anders, U., Pries, H. Dilger, K. (2003): Ökologisch undökonomisch optimierter Trennstoffeinsatz beim Aluminium-Druckguss, BMBF, 01RW0055, Braunschweig, 2001-2003

    Google Scholar 

  10. .[10] Magma Gießereitechnologie GmbH, presentation at 10.Karlsruher Arbeitsgespräche Produktionsforschung 2010,Karlsruhe, Germany, 2010

    Google Scholar 

  11. .[11] Herrmann, C.; Thiede, S. (2009): Process chain simulation tofoster energy efficiency in manufacturing, in: CIRP Journal ofManufacturing Science and Technology, Elsevier, ISSN 1755-5817

    Google Scholar 

  12. .[12] Thiede, S., Herrmann, C. (2010): Simulation-based EnergyFlow Evaluation for Sustainable Manufacturing Systems, in:Proceedings of the 17th CIRP International Conference onLife Cycle Engineering (LCE2010), pp. 99-104, Hefei, China

    Google Scholar 

  13. .[13] Herrmann, C., Thiede, S. (2009): Towards Energy andResource Efficient Process Chains, in: Proceedings of the16th CIRP International Conference on Life CycleEngineering (LCE2009), pp. 303-309, Cairo, Egypt.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2011 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Herrmann, C., Heinemann, T., Thiede, S. (2011). Synergies from Process and Energy Oriented Process Chain Simulation – A Case Study from the Aluminium Die Casting Industry. In: Hesselbach, J., Herrmann, C. (eds) Glocalized Solutions for Sustainability in Manufacturing. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-19692-8_55

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-19692-8_55

  • Published:

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-19691-1

  • Online ISBN: 978-3-642-19692-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics