Abstract
Preventive maintenance scheduling and optimization of logistic operations in geographically dispersed systems is an intricate decision-making problem, as maintenance activities have close interactions with spare parts logistics. Planning of spare parts logistics aims to get the right spare parts to the right places at right times for the necessary maintenance activities to take place, while keeping minimal requirements on maintenance resources and maintaining high utilization of assets. This paper considers such a problem by concurrently pursuing preventive maintenance scheduling and spare parts inventory planning problem for a set of geographically dispersed assets, each consisting of multiple degrading components. This paper also shows that the assumption of a multi-echelon maintenance network brings opportunities to improve the system performance through sharing inventories between maintenance facilities. Technically, the decision-making problem is modelled as a stochastic optimization problem and a novel simulation-based metaheuristic is proposed to solve it to obtain the integrated decision-making policy. Through numerical examples, the proposed integrated policy is shown to effectively reduce the operating cost by capturing the trade-offs between asset utilization, maintenance costs and consumption of maintenance resources.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Notes
- 1.
By treating each sub-problem in formulation (2) as a special case of the optimization problem (1), this proposed optimization approach is also useful in obtaining the integrated MC-independent policy.
References
Acharya D, Nagabhushanam G, Alam S (1986) Jointly optimal block-replacement and spare provisioning policy. IEEE Trans Reliab 35:447–451
Bjarnason ETS, Taghipour S (2015) Periodic inspection frequency and inventory policies for a k-out-of-n system. IIE Trans 48(7):638–650
Chen M-C, Hsu C-M, Chen S-W (2006) Optimizing joint maintenance and stock provisioning policy for a multi-echelon spare part logistics network. J Chin Inst Ind Eng 23:289–302
Glover F, Laguna M (2013) Tabu search. Springer
Hu R, Yue C, Xie J (2008) Joint optimization of age replacement and spare ordering policy based on genetic algorithm. In: International conference on computational intelligence and security, CIS’08. IEEE, pp 156–161
Ilgin MA, Tunali S (2007) Joint optimization of spare parts inventory and maintenance policies using genetic algorithms. Int J Adv Manuf Technol 34:594–604
Kabir AZ, Al-Olayan AS (1996) A stocking policy for spare part provisioning under age based preventive replacement. Eur J Oper Res 90:171–181
Lee S, Djurdjanovic D, Ni J (2007) Optimal condition-based maintenance decision making for a cluster tool. In: TECHCON, Austin TX, 10–12 Sept
Lynch P, Adendorff K, Yadavalli V, Adetunji O (2013) Optimal spares and preventive maintenance frequencies for constrained industrial systems. Comput Ind Eng 65:378–387
Nguyen D, Bagajewicz M (2010) Optimization of preventive maintenance in chemical process plants. Ind Eng Chem Res 49:4329–4339
Reeves C (2003) Genetic algorithms. Springer
Svoronos A, Zipkin P (1991) Evaluation of one-for-one replenishment policies for multiechelon inventory systems. Manag Sci 37:68–83
Van Horenbeek A, Buré J, Cattrysse D, Pintelon L, Vansteenwegen P (2013) Joint maintenance and inventory optimization systems: a review. Int J Prod Econ 143:499–508
Zanjani MK, Nourelfath M (2014) Integrated spare parts logistics and operations planning for maintenance service providers. Int J Prod Econ 158:44–53
Wang K, Djurdjanovic, D (2017) Joint optimization of maintenance and spare parts logistics for a system of geographically distributed, multi-part assets. Working paper
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Wang, K., Djurdjanovic, D. (2019). Joint Optimization of Preventive Maintenance and Spare Parts Logistics for Multi-echelon Geographically Dispersed Systems. In: Mathew, J., Lim, C., Ma, L., Sands, D., Cholette, M., Borghesani, P. (eds) Asset Intelligence through Integration and Interoperability and Contemporary Vibration Engineering Technologies. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-95711-1_63
Download citation
DOI: https://doi.org/10.1007/978-3-319-95711-1_63
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95710-4
Online ISBN: 978-3-319-95711-1
eBook Packages: EngineeringEngineering (R0)