Abstract
The tendency of development of mechanical processing of materials is considered, and the continuous increase of cutting and feeding speeds is noted during the removal of stock. The increase in cutting modes by one or two orders leads to the inadequacy of the existing mathematical models of the parameters of the cut layer, and to a significant discrepancy between the calculation results and the experimental data. To improve the design of intensive technological processes, new mathematical models for calculating the parameters of the cut layer, suitable for cylindrical, profile milling of wood, are developed in the article providing the adequate results of calculations regardless of the level of the assigned cutting modes. The graphs of the dependence of the parameters of the cut layer on independent factors characterizing the intensive milling modes are presented, they are necessary for the development of intensive technological processes of cylindrical and profile milling.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Azemović E, Horman I, Busuladžić I (2014) Impact of planing treatment regime on solid fir wood surface. Procedia Eng 69:1490–1498
Novák V, Rousek M, Kopecký Z (2011) Assessment of wood surface quality obtained during high speed milling by use of non-contact method. Drvna Industrija 62(2):105–113
Drapalyuk MV et al (2016) Modeling the digging process of tree root system by the mechanism with hydropulse drive. IOP Conf Ser Mater Sci Eng 142:012090. https://doi.org/10.1088/1757-899X/142/1/012090
Young RD, Vorburger TV, Teague EC (1980) In-process and on-line measurement of surface finish. CIRP Ann Manuf Technol 29(1):435–440. https://doi.org/10.1016/S0007-8506(07)61366-3
Ovcharenko VE, Mokhovikov AA, Ignat’ev AS (2013) Influence of surface nanostructure on the life of cermet in metal cutting. Steel Transl 43:348. https://doi.org/10.3103/s0967091213060144
Fomin AA (2017) Microgeometry of surfaces after profile milling with the use of automatic cutting control system. In: Proceedings of 2017, ICIEAM 2017, art. no. 8076117. https://doi.org/10.1109/icieam.2017.8076117
Ohuchi T, Murase YJ (2005) Milling of wood and wood-based materials with a computerized numerically controlled router IV: development of automatic measurement system for cutting edge profile of throw-away type straight bit. Wood Sci 51:278. https://doi.org/10.1007/s10086-004-0663-x
Stepanov VV et al (2017) Composite material for railroad tie. Solid State Phenom 265:587–591. https://doi.org/10.4028/www.scientific.net/SSP.265.587
Safin RG et al (2017) Technology of wood waste processing to obtain construction material. Solid State Phenom 265:245–249. https://doi.org/10.4028/www.scientific.net/SSP.265.245
Ovcharenko VE, Ivanov KV, Ivanov YF et al (2017) Modification of the structural-phase state of the surface layer of a cermet composite under electron beam irradiation in inert gas plasmas. Russ Phys J 59:2114. https://doi.org/10.1007/s11182-017-1022-x
Gusev VG, Fomin AA, Sadrtdinov AR (2017) Dynamics of stock removal in profile milling process by shaped tool. Procedia Eng 206:279–285
Su X et al (2016) Predictive model of milling force for complex profile milling. Int J Adv Manuf Technol 87(5):1653–1662. https://doi.org/10.1007/s00170-016-8589-1
Timerbaev NF et al (2017) Application of software solutions for modeling and analysis of parameters of belt drive in engineering. IOP Conf Ser Earth Environ Sci 87(8):082047. https://doi.org/10.1088/1755-1315/87/8/082047
Banerjee A, Feng HY, Bordatchev EV (2012) Geometry of chip formation in circular end milling. Int J Adv Manuf Technol 59:21. https://doi.org/10.1007/s00170-011-3478-0
Timerbaev NF, Sadrtdinov AR, Safin RG (2017) Software systems application for shafts strength analysis in mechanical engineering. Procedia Eng 206:1376–1381. https://doi.org/10.1016/j.proeng.2017.10.648
Prosvirnikov DB et al (2017) Mechanization of continuous production of powdered cellulose technology. IOP Conf Ser Mater Sci Eng 221(1):012010. https://doi.org/10.1088/1755-1315/221/1/012010
Popov IA et al (2015) Cooling systems for electronic devices based on the ribbed heat pipe. Russ Aeronaut (Iz VUZ) 58(3):309–314
Song G, Li J, Sun J (2013) Approach for modeling accurate undeformed chip thickness in milling operation. Int J Adv Manuf Technol 68:1429. https://doi.org/10.1007/s00170-013-4932-y
Fomin AA (2017) Determining undeformed chip thickness models in milling and its verification during wood processing. Solid State Phenom 265:598–605
Banerjee A, Feng HY, Bordatchev EV (2012) Geometry of chip formation in circular end milling. Int J Adv Manufact Technol 59(1–4):21–35. https://doi.org/10.1007/s00170-011-3478-0
Prosvirnikov DB et al (2017) Modeling of delignification process of activated wood and equipment for its implementation. IOP Conf Ser Mater Sci Eng 221(1):012009. https://doi.org/10.1088/1755-1315/221/1/012009
Timerbaev NF et al (2017) Gas purification system modeling in fatty acids removing from soapstock. In: Proceedings of 2017, ICIEAM 2017, art. no. 8076418. https://doi.org/10.1109/icieam.2017.8076418
Gusev VG, Fomin AA (2017) Multidimensional model of surface waviness treated by shaping cutter. Procedia Eng 206:286–292
Fomin AA, Gusev VG (2013) Safe machining of blanks with nonuniform properties. Russ Eng Res 33(10):602–606. https://doi.org/10.3103/S1068798X13100043
Prosvirnikov DB et al (2017) Modelling heat and mass transfer processes in capillary-porous materials at their grinding by pressure release. In: Proceedings of 2017, ICIEAM 2017, art. no. 8076443. https://doi.org/10.1109/icieam.2017.8076443
Popov IA, Shchelchkov AV, Gortyshov YF et al (2017) Heat transfer enhancement and critical heat fluxes in boiling of microfinned surfaces. High Temp 55(4):537–548. https://doi.org/10.1134/S0018151X17030208
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Gusev, V.G., Fomin, A.A., Saldaev, V.A. (2019). Mathematical Model of Cut Layer at Intensive Profile Milling of Workpieces. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 4th International Conference on Industrial Engineering. ICIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-95630-5_54
Download citation
DOI: https://doi.org/10.1007/978-3-319-95630-5_54
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95629-9
Online ISBN: 978-3-319-95630-5
eBook Packages: EngineeringEngineering (R0)