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Application of Scanning Techniques in the Analysis of the Wear Forging Tools

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Advances in Manufacturing

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

The work concerns the possibility of the use of modern non-contact measurement techniques in a die forges. In particular, the possibility of using measuring arms with integrated linear scanners to analyze wear of forging instrumentation. The research was divided into two phases. The first step was to analyze tool wear based on direct scanning of their surfaces, then develop a wear-loss curve of the geometric material. In the second step, a selected area of cyclic retrieved forgings from the forging process was scanned for use of an intermediate scanning method—reverse 3D scanning. On this basis, an analysis of the progressive material growth on the selected surface of forgings was made, which was also a loss of material on the tools. The performed analyses showed a good agreement of the geometrical properties of the surfaces (of the selected forgings representing the proceeding wear of the tool) and the geometrical defect of the working impression of the tool, based on the direct measurements during the production process. The obtained results allow for a fast analysis of the forging tool life with respect to the quality and the quantity forging instrumentation.

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Acknowledgements

The research work reported here was made possible by National Centre for Research and Development, Poland (NCBiR); grant no. POIG.01.04.00-02-056/13.

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Authors and Affiliations

  1. Department of Metal Forming and Metrology, Wroclaw University of Science and Technology, Łukasiewicza 7-9, 50-371, Wroclaw, Poland

    Marek Hawryluk & Jacek Ziemba

  2. Kuźnia Jawor, ul. Kuziennicza 4, 59-400, Jawor, Poland

    Marcin Rychlik

Authors
  1. Marek Hawryluk
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  2. Jacek Ziemba
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  3. Marcin Rychlik
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Corresponding author

Correspondence to Jacek Ziemba .

Editor information

Editors and Affiliations

  1. Poznan University of Technology, Poznań, Poland

    Adam Hamrol

  2. Poznan University of Technology, Poznań, Poland

    Olaf Ciszak

  3. Poznan University of Technology, Poznań, Poland

    Stanisław Legutko

  4. Poznan University of Technology, Poznań, Poland

    Mieczysław Jurczyk

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Hawryluk, M., Ziemba, J., Rychlik, M. (2018). Application of Scanning Techniques in the Analysis of the Wear Forging Tools. In: Hamrol, A., Ciszak, O., Legutko, S., Jurczyk, M. (eds) Advances in Manufacturing. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-68619-6_73

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  • DOI: https://doi.org/10.1007/978-3-319-68619-6_73

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-68618-9

  • Online ISBN: 978-3-319-68619-6

  • eBook Packages: EngineeringEngineering (R0)

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