Skip to main content

Simulation and Offline Programming for Contact Operations

  • Reference work entry
  • First Online:
Handbook of Manufacturing Engineering and Technology

Abstract

Although noncontact-type operations, such as pick-and-place or spot welding, are still commonly being used nowadays, there is an increasing interest on developing and applying “compliant motion” (i.e., motion and force) control on industrial robots for contact-type operations. For these operations, the required robot motion can be complex depending on the workpiece geometry. As a result, realizing these tasks using online programming methods is usually inadequate in terms of productivity in practice. The focus of this chapter is on the simulation and off-line programming process for contact-type operations, where some level of interaction between the robot and the workpiece/environment are required. Due to this interaction, some additional issues arise during the programming process. Solutions for these problems will be brought up, and readers can refer to the cited references for detailed discussions. A case study on robotized surface grinding systems based on the experience on industrial projects will also be presented to further assist readers on the actual implementation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 1,499.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 549.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Argall BD, Chernova S, Veloso M, Browning B (2009) A survey of robot learning from demonstration. Robot Auton Syst 57(5):469–483

    Article  Google Scholar 

  • Bayegan M, Elisson B (2010) ABB review, special report: robotics. The Corporate Technical Journal of the ABB Group

    Google Scholar 

  • Biggs G, MacDonald B (2003) A survey of robot programming systems. In: Proceedings of the Australasian conference on robotics and automation, CSIRO, Brisbane, Australia, 27 p

    Google Scholar 

  • Feddema JT (1996) Kinematically optimal robot placement for minimum time coordinated motion. In: 1996 I.E. international conference on robotics and automation, Minneapolis, 22–28 Apr 1996, vol 4, pp 3395–3400. doi:10.1109/ROBOT.1996.509229

    Google Scholar 

  • Khatib O (1987) A unified approach for motion and force control of robot manipulators: the operational space formulation. IEEE J Robot Automa 3:43–53

    Article  Google Scholar 

  • KUKA automatisering + robots N.V. (2003) www.kuka.be

  • Lim CW, Tao PY (2010) Enhancing robotic applications in the industry through force control. Singapore Institute of Manufacturing Technology, Technical report

    Google Scholar 

  • Lopes AM, Solteiro Pires EJ (2011) Optimization of the workpiece location in a machining robotic cell. In: Kordic V, Lazinica A, Merdan M (eds) International Journal of Advanced Robotic Systems. InTech. ISBN: 1729-8806. doi:10.5772/45681. http://www.intechopen.com/journals/international_journal_of_advanced_robotic_systems/optimization_of_the_workpiece_location_in_a_machining_robotic_cell

  • Montgomery DC (1984) Design and analysis of experiments. Wiley, New York

    Google Scholar 

  • Nagao Y, Ohta H, Honda F (2007) A teaching-free robot system utilizing three-dimensional CAD product data. In: Huat LK (ed) Industrial robotics: programming, simulation and applications. InTech. ISBN: 3-86611-286-6. doi:10.5772/4907. http://www.intechopen.com/books/industrial_robotics_programming_simulation_and_applications/a_teaching-free_robot_system_utilizing_three-dimensional_cad_product_data

  • Nakanishi J, Cory R, Peters MMJ, Schaal S (2008) Operational space control: a theoretical and empirical comparison. Int J Robot Res 27(6):737–757

    Article  Google Scholar 

  • Nof S (1999) Handbook of industrial robotics. Wiley, New York

    Book  Google Scholar 

  • Pamanes GJA, Zeghloul S (1991) Optimal placement of robotic manipulators using multiple kinematic criteria. In: Proceedings, 1991 I.E. international conference on robotics and automation, Sacramento, 9–11 Apr 1991, vol 1, pp 933–938. doi:10.1109/ROBOT.1991.131708

    Google Scholar 

  • Pan Z, Zhang H (2008) Robotic machining from programming to process control. Intell Control Autom 2008:35–58

    Google Scholar 

  • Pan Z, Polden J, Larkin N, Van Duin S, Norrish J (2012) Recent progress on programming methods for industrial robots. Robot Comput Integr Manuf 28(2):87–94

    Article  Google Scholar 

  • Quinet J (1995) Calibration for offline programming purpose and its expectations. Ind Robot Int J 22:9–14

    Article  Google Scholar 

  • Robotmaster (2013) www.robotmaster.com

  • Santos R, Steffen V, Saramago S (2010) Optimal task placement of a serial robot manipulator for manipulability and mechanical power optimization. Intell Inf Manag 2(9):512–525. doi:10.4236/iim.2010.29061

    Article  Google Scholar 

  • Siemens: process simulate for robotics and automation (2010) www.plm.automation.siemens.com

  • The ABB group (2003) www.abb.com

  • Vosniakos G–C, Matsas E (2010) Improving feasibility of robotic milling through robot placement optimisation. Robot Comput Integr Manuf 26(5):517–525

    Article  Google Scholar 

  • Vuong ND, Lim TM, Yang G (2013) A feasible work-piece placement method for contact-type operations. In: 2013 IEEE/ASME international conference on advanced intelligent mechatronics (AIM), Wollongong, 9–12 July 2013, pp 961–966. doi:10.1109/AIM.2013.6584218

    Google Scholar 

  • Yang JJ, Yu W, Kim J, Abdel-Malek K (2009) On the placement of open-loop robotic manipulators for reachability. Mech Mach Theory 44(4):671–684

    Article  MATH  Google Scholar 

Download references

Acknowledgment

The authors would like to thank the members of the Mechatronics group at SIMTech who are involved in the project P12-R-024C.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. D. Vuong .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer-Verlag London

About this entry

Cite this entry

Vuong, N.D., Lim, T.M., Yang, G. (2015). Simulation and Offline Programming for Contact Operations. In: Nee, A. (eds) Handbook of Manufacturing Engineering and Technology. Springer, London. https://doi.org/10.1007/978-1-4471-4670-4_98

Download citation

Publish with us

Policies and ethics