動態模具溫控技術於近幾年慢慢為業界所接受且運用。預置式線圈感應式動態模具溫控技術希望改善外部式感應加熱於大面積與非平面加熱不易的缺點,並保有感應式動態模具溫控技術其節能、啟動速率快等優點。本研究利用預置式線圈感應式動態模具溫控技術包括內置式感應加熱、包覆式感應加熱及高頻電流鄰近加熱作模塊的加熱與冷卻實驗比較,並以分析軟體ANSYS®作模塊溫度場分析與驗證,以確認分析之可行性。最後,藉由模擬來探討不同加熱線圈、模塊設計對模塊加熱之影響。 研究結果顯示,內置式感應加熱從40oC加熱15s,模面的溫度為97.8oC(3.8oC/s),冷卻至溫度40oC需要冷卻時間112s(0.5oC/s);包覆式感應加熱,可對固定側與可動側的模面同時加熱,加熱對稱且均勻,加熱15s的溫度為158.9oC(7.8oC/s),冷卻時間需要131s(0.9oC/s);高頻電流鄰近加熱,加熱溫度分布取決於在銅管所埋設的位置及加熱面積大小,加熱15s的溫度為102.5oC(4.1oC/s),冷卻時間需要57s(1.0oC/s)。ANSYS®應用於預置式線圈感應式動態模具溫控溫度場模擬分析與實驗結果之趨勢相當接近,成功建立預置式線圈感應式模具加熱3D磁-熱耦合模擬分析技術。最後以模擬作設計變化探討,取三種加熱方法中加熱速率較佳的設計做比較,內置式感應加熱、包覆式感應加熱、高頻電流鄰近加熱三種加熱速率分別可提升至10.7oC/s、12.1oC/s、10.6oC/s,冷卻效率分別為2.3oC/s、3.8oC/s、4.4oC/s。其中,包覆式感應加熱與高頻電流鄰近加熱具有可運用於雙面加熱及非平面加熱的優勢。
In recent years, dynamic mold temperature control method was gradually accepted and used by the industry. Pre-inserted coil induction dynamic mold temperature control technology is to improve the drawbacks of external induction heating, include large area, 3D surface were heated slowly and the temperature distribution is not uniform. Pre-inserted coil induction dynamic mold temperature control method include internal induction heating, externally surrounded coil induction heating and high-frequency current proximity heating. ANSYS® software was processed mold temperature field analysis with heating and cooling apparatus. As a result, using internal induction heating, externally surrounded coil induction heating and high-frequency current proximity heating from 40oC heat 15s, heating temperature of the mold surface are 97.8oC(3.8oC/s), 158.9oC(7.8oC/s) and 102.5oC(4.1oC/s). Cooled to the temperature 40oC, needed cooling time are 112s (0.5oC/s), 131s (0.9oC/s) and 57s (1.0oC/s). ANSYS® software can successful establish mold temperature field analysis and set up 3D surface magnetic-thermal coupled analysis. Finally, using simulation for design changes, taken in the better designs of three heating methods to compare the heating speed. The heating speed of internal induction heating, externally surrounded coil induction heating and high-frequency current proximity heating can be increased to 10.7oC/s, 12.1oC/s and 10.6oC/s and the cooling speed can be increased to 2.3oC/s, 3.8oC/s, 4.4oC/s. Externally surrounded coil induction heating and high-frequency current proximity heating can be applied to double sides heating and 3D surface heating.