Studies Regarding Redesign and Optimization of the Main Shaft of a Naval Winch

Article Preview

Abstract:

This article presents the results of a study regarding the structural optimization of the main shaft of a naval winch and its manufacturing technology. Throughout this paper, its design will also be changed and improved. The main purpose of the research here described is to reduce the mass of the shaft from an initial weight of 23 kg. The drum responsible for releasing the boats in the water is placed on the first section of the spindle. The maximum embarkation is 2141 kg (21kN), meaning the safe working load of the davit, consisting in a boat fully equiped with 10 people in it. Moreover, this value of 2141 kg, is multiplied with the safety factor of a minimum 4.5, specific for the maritime industry, in the proceeded analyzes. The other objectives of the study take into consideration the fulfiling of the functional role without having a major intervention upon the other components of the winch, the reduction of costs and the decreasing in manufacturing time. Therefore, starting from a hollow byproduct, through the processes of optimization, redesign and simulation using finite element analysis, the achieved results show a 45% reduction in the weight of the shaft and a significant shortage of the manufacturing time. In this entire proceess, only one component needs technological changes by repositioning its 4 holes. From the economical point of view, by using a tube instead of a bar, it is possible a reduction of almost 6000 USD for a batch of 1000 shafts.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

271-279

Citation:

Online since:

November 2015

Export:

Price:

* - Corresponding Author

[1] P. Bere, C. Neamtu, Methodology for evaluate the form deviations for formula one nose car, Open Engineering, Volume 4, Issue 2, ISSN (Online) 2391-5439, DOI: 10. 2478/s13531-013-0158-x, June 2014, pp.148-154.

DOI: 10.2478/s13531-013-0158-x

Google Scholar

[2] A. Popescu, L. Hancu, E. Sabău, S.A. Radu, Mechanical characteristics improvement for extruded products made of reinforced polyamide, Acta Technica Napocensis-Series: Applied Mathematics, Mechanics and Engineering, Volume 57, Issue 2, 2014, pp.201-204.

Google Scholar

[3] A. Luca, N. Balc, A. Popan, V. Ceclan, N. Panc, Improving the quality of the parts made by rapid metal casting process, Academic Journal of Manufacturing Engineering, AJME-2014, Vol. 12, Issue 1, ISSN 1583-7904, pp.82-86.

Google Scholar

[4] A. Popan, N. Balc, A. Carean, A. Luca, V. Ceclan, Developing a New Program to Calculate the Optimum Water Jet Cutting Parameters, Academic Journal of Manufacturing Engineering, AJME-2011, Vol. IX, Issue 3, ISSN 1583-7904, pp.17-22.

Google Scholar

[5] D. Moldan, R. Pacurar, Finite Element Analysis to Estimate the Mechanical Behavior of a tripod Used in Emergency Situations, The 6th International Conference on Modern Power Systems – MPS 2015, 18-21 May 2015, Cluj-Napoca, Romania, pp.174-178.

Google Scholar

[6] S.A. Radu, D. Fratila, Simulation and experimental research on the vacuum casting of non-metallic complex parts using flexible molds, Proceedings of the Romanian Academy – series A, ISSN 1454-9069, Volume 13, Number 3.

Google Scholar

[7] D. Frăţilă, S.A. Radu, Modeling and comparing of steady thermal state at gear milling by conventional and environment-friendly cooling method. International Journal of Advanced Manufacturing Technology, Volume 47, Issue 9-12, Springer London, ISSN 0268-3768 (Print), ISSN 1433-3015 (Online), DOI: 10. 1007/s00170-009-2238-x, 2010, pp.1003-1012.

DOI: 10.1007/s00170-009-2238-x

Google Scholar

[8] I. Balea, Strategii de optimizare a structurilor metalice bazate pe algoritmi genetici, Teză de doctorat, Universitatea Tehnică din Cluj-Napoca, (2015).

Google Scholar

[9] Information on https: /www. palfinger. com.

Google Scholar

[10] Code for lifting appliances in a marine environment, Lloyd`s Register-Life Matter, August 2013, effective February 2014, page 54.

Google Scholar

[11] J. Polom, Structural analysis of welded connections using Creo Simulate, Academical Report for the U.S. Army TARDEC, Michigan, aprilie (2014).

DOI: 10.21236/ada601981

Google Scholar

[12] Information on http: /www. tenaris. com/Romania/ro.

Google Scholar

[13] Information on http: /www. lucefin. com.

Google Scholar

[14] Information on http: /www4. hcmut. edu. vn.

Google Scholar