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Article

Corrosion Behavior of AZ31B Magnesium Alloy Anode by Sulfate-Reducing Prokaryotes in the Tidal Flat Mud with Different Water Contents

1
College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266042, China
2
Key Laboratory of Marine Environmental Corrosion and Bio-Fouling, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071, China
3
Institute of Marine Corrosion Protection, Guangxi Academy of Sciences, Nanning 530007, China
4
Open Studio for Marine Corrosion and Protection, Pilot National Laboratory for Marine Science and Technology (Qingdao), Qingdao 266237, China
5
Institute of Biosciences, University of Mining and Technology, 09599 Freiberg, Germany
6
Department of Aquatic Biotechnology, Faculty of Chemistry, University of Duisburg-Essen, 45141 Essen, Germany
*
Authors to whom correspondence should be addressed.
Lubricants 2022, 10(11), 293; https://doi.org/10.3390/lubricants10110293
Submission received: 24 September 2022 / Revised: 29 October 2022 / Accepted: 30 October 2022 / Published: 2 November 2022
(This article belongs to the Special Issue Corrosion and Tribocorrosion Behavior of Metals and Alloys)

Abstract

:
At present, there are few studies on microbial corrosion of magnesium anode materials that provide protection for oil pipelines in tidal flat environment. In view of an abnormal failure of magnesium anodes in oil pipelines in a tidal flat mud environment, the influence of the change in water content in the beach mud on the corrosion of AZ31B magnesium anode by sulfate-reducing prokaryote (SRP) was investigated by electrochemical methods, weight loss and surface analysis techniques. SRP can grow well in a tidal flat mud environment and cause microbial corrosion of magnesium alloy. The results show that with the increase in water content, the number of SRP cells in the mud increased, that the corrosivity of tidal flat muds was enhanced and that the corrosion rate of AZ31B magnesium anode was accelerated: compared with the corrosion rate of 0.554 mm/y in 40% water content, the corrosion rate of magnesium alloy samples in 60% water content is as high as 1.38 mm/y.

Graphical Abstract

1. Introduction

Magnesium alloys have been experiencing a steady increase in interest in demand due to many advantages, such as high specific strength, low density [1], high thermal conductivity, good electromagnetic properties [2], excellent casting and recycling ability [3]. At the same time, sacrificial anode materials made of a magnesium alloy have a high electrochemical performance and high energy yield per mass unit. It is suitable for cathodic protection of metal structures in high-resistivity media, such as soil and fresh water [4]. Regarding the research on corrosion protection of metal pipelines, corrosion problems, such as uniform corrosion, pitting corrosion, stray current corrosion and microbial-influenced corrosion (MIC), in pipelines have been widely studied [5,6]. Different from the corrosion research of pipeline steel, most of the corrosion research on magnesium alloy materials focuses on the corrosion of different alloys in different solutions [7], atmospheric corrosion [8] and anti-corrosion coating [9].However, little attention has been paid to the corrosion of magnesium anodes used to protect pipes. Due to their inherent low corrosion resistance [10], magnesium anodes often fail abnormally due to unstable discharge before reaching the expected service life. In the cathodic protection of buried pipelines in a tidal flat environment, whether magnesium anode can provide stable protective current for a pipeline is also closely related to pipeline safety.
The corrosion behavior of magnesium alloys under various conditions has been studied widely [11,12]. There are many factors influencing the corrosion rate and mechanism of magnesium alloys, such as the pH value [13], addition of different alloying elements in magnesium [14], different kinds of ions and different concentrations of ions [15,16], which have a significant impact on the corrosion resistance of magnesium alloys. Pipeline corrosion, which is widely studied by researchers, is influenced by a large number of factors, such as soil resistivity, soil chemistry, pH and microorganisms [17]. Microbial corrosion is considered as one of the most aggressive factors in nature [18] and one of the main factors causing pipeline failure [19,20]. Sulfate-reducing prokaryotes (SRPs) are one of the most prone anaerobic microorganisms to cause microbiologically influenced corrosion (MIC), whose activity results in more than 50% of all microbial corrosion cases in natural environments [21,22]. The corrosion of pipelines caused by SRP receives considerable attention [23]. However, the research on SRP causing corrosion of magnesium anodes has been ignored largely. Different researchers have reached different conclusions in their studies: it is found that magnesium alloy material surface can form biofilm in the surface of a medium containing SRP and the presence of the biofilm significantly reduces the corrosion sensitivity of magnesium alloy to Cl [24]. At the same time, SRP can accelerate the micro-galvanic corrosion of magnesium alloy surface by cathode depolarization [25].
With the development of the offshore oil industry, more and more oil and gas pipelines are constructed in the sea. The metal pipelines are located in different environments, such as sea mud, sea water and beach. Subsequently, magnesium alloy anode materials, which provide protection for these pipelines, are exposed to a variety of environmental conditions. The tidal flat environment, as a kind of wetland, has unique ecological characteristics. However, most previous studies focused on the corrosivity of seabed sediments [26,27]. There are only a few reports on metal corrosion in tidal flat environments. In fact, from the perspective of water content, salt content and air permeability, the tidal flat environment is largely different from common mud and marine sediments. These factors may significantly change the activity of SRP in the sea mud environment and affect the corrosion process of magnesium anodes.
Up to now, there are limited studies on the corrosion of magnesium alloys by SRP in the environment of tidal flat mud. In this work, the mud samples obtained from the actual tidal flat environment were analyzed. The experimental system was designed with reference to the water content parameters in this environment. By means of weightless tests, surface analysis and electrochemical tests, the corrosion by tidal flat mud was studied. The microbial corrosion mechanism of the AZ31B magnesium alloy sacrificial anode material by SRP under different water content conditions was explored and discussed.

2. Materials and Methods

2.1. Materials

The coupons of the AZ31B magnesium anodes were provided by Zibo Deyuan Metal Materials Co., Ltd. (Shandong, China). The composition is shown in Table 1. The processed 10 mm × 10 mm × 4 mm cuboids were used to prepare the working electrodes for electrochemical testing. Degreasing was carried out by ultrasound for 5 min with acetone and absolute ethanol, respectively. Then the coupons were dried under a high-purity N2 atmosphere. A surface area of 10 mm × 10 mm was exposed to the solution, whereas the rest was sealed with epoxy resin. Before the test, surfaces were polished with silicon carbide sandpaper with 800, 1000, 1500, 2000 and 3000 particle size step by step. A 20 mm × 50 mm × 4 mm sample was used for the weightless determination. An ultraviolet (UV) lamp was used to disinfect all samples for 30 min prior to testing [28].

2.2. Tidal Flat Mud Conditions

The mud samples were taken from the tidal flat area, where the pipeline had been laid at the first station of Hengqin on the west coast of Dahengqin Island in Zhuhai, Guangdong Province, China. After drying and grinding, the tidal flat mud was sieved (Φ800) and autoclaved at 120 °C for 20 min before the experiment started. Then, 4 mL of bacterial solution with an initial cell concentration of approximately 1 × 106 cells/mL was added to 100 mL of Postgate C (PGC) medium in an anaerobic incubator. The medium was then mixed with the dried and sterilized mud in different proportions to achieve different water contents. The names of chemicals and reagents used for PGC medium are shown in Table 2.

2.3. Bacterium and Culture Media

The SRP strain used in this work was Desulfovibrio sp. HQM3. It was isolated from the tidal flat sediments near the pipeline on the west coast of Dahengqin Island (113.45° E, 22.12° N), Zhuhai City, Guangdong Province [29]. Microbial cells were cultured using Postgate C (PGC) medium. All solutions were deoxygenated using filtered N2 for 30 min. Anaerobic vials and solutions were autoclaved at 120 °C for 20 min. The inoculated SRPs were incubated at 30 °C for 3–5 days.

2.4. Weight-Loss Determination

AZ31B magnesium anode test pieces with dimensions of 20 mm × 50 mm × 4 mm was used for the weight-loss determination. After weighing, the samples were buried in mud containing SRPs for a period of 14 d. Three parallels were conducted. A dedusting solution (CrO2 150 g/L and Ag2CrO4 10 g/L) was used to remove adhering corrosion products. The whole operation was carried out under anaerobic conditions. The samples were re-weighed according to the national standard (GB/T39637-2020). The calculation for the corrosion rate is as follows:
v = 8.76 × w 0 w 1 A T ρ
v is the average corrosion rate of the sample (mm/a), w 0 w 1 is the weight of the removed of corrosion products (g), A is the sample area (m2), T is the test duration of the cycle (h) and ρ is the density of magnesium anode (1.78 g/cm3).

2.5. Surface Characterization

After removing corrosion products, the depth of the corrosion pits was measured by confocal laser scanning microscopy (CLSM, LEXT OLS5000, Olympus, Tokyo, Japan). Scanning electron microscopy (SEM, JEOL-7610F, Tokyo, Japan) was used to observe the morphology of the corrosion products, the biofilm and the surface morphology after corrosion. For SEM observation, the coupons were immersed in 2.5% (v/v) glutaraldehyde solution for 3–5 h and then serially dehydrated in ethanol solutions (30%, 50%, 70%, 90% and 100%). Afterwards, the dehydrated samples were dried by supercritical CO2 [30]. Before observation, a thin gold film with a thickness of 0.5 μm was sputtered on the sample surface to improve the electrical conductivity.
X-ray diffractometer (XRD) (Rigaku D/ MAX-3C, Tokyo, Japan) was used to determine the composition of the corrosion products. The XRD patterns were collected from 5° to 80° at a rate of 10°/min.

2.6. Electrochemical Corrosion Tests

The electrochemical tests were measured using a Gamry 3000 Electrochemical Analyzer (Warminster, PA, USA). The AZ31B magnesium anode samples were embedded in epoxy resin and were used as working electrode (WE). A saturated calomel electrode (SCE) and a platinum plate electrode were used as reference electrode (RE) and counter electrode (CE). Electrochemical impedance spectroscopy (EIS) was performed at the open circuit potential (OCP) in a frequency range of 10−2 to 105 Hz with a 10 m Vamplitude sinusoidal alternating current voltage signal. A Tafel polarization curve was conducted at a sweep rate of 0.167 mV/s. ZsimpWin Version 3.60 was used for curve fitting of the data. The linear polarization-resistance (LPR) scan ranges were recorded from −1 mV to 1 mV and were compared to the stable open circuit potential. All measurements were made at 25 ± 2 °C. Three groups of parallel samples were set up for each experiment.

3. Results

3.1. Cell Count

At the end of the 14-day experiment, the attached bacteria on the test sheets were counted using the most probable number (MPN) counting method according to the national standard GB/T14643. Table 3 shows the counts of SRP cells attached to the samples after 14 d of testing under different water contents. Three water contents for the tidal flat mud were selected, namely, the mass ratio of mud to water (actually a mixed solution of seawater medium containing 4% SRP concentration) was 6:4, 5:5 and 4:6. The simulated mud water content in this work refers to the actual water content measured for the actual buried pipeline [29]. The number of sessile SRP cells increased significantly with the increase in the water content. This indicates that moisture is an important parameter for SRP growth in the tidal flat mud. The SRP growth is better in the mud with increased water content, as expected.

3.2. Surface Characterization

Figure 1 shows selected SEM images of the surface films formed on the samples after 14 d in muds at different humidity. In general, a dense surface film can effectively prevent the corrosion process of the metal matrix [31,32]. In the presence of SRP, the surface films were composed of biofilms and corrosion products. The corrosion products on the surface appeared loose and dispersed (Figure 1b). The surface film that formed at a low water content of 40% (Figure 1a) was mainly composed of corrosion products, while SRPs were detected seldomly. Cracks and pores can be observed in the corrosion product film (Figure 1b). As the water content was increased to 60%, the surface film became slightly dense, containing corrosion products and obvious SRP cells (Figure 1c). Nevertheless, the corrosion products had a granular distribution and existed in layers. Further, large corrosion product particles could be observed. SRP cells were observed between layers. These results showed that SRPs can grow well in a tideland environment. The corrosion product film that formed on the surface appeared loose and porous, which probably cannot effectively hinder the corrosion progress.
The XRD results are shown in Figure 2. The main corrosion product was 3MgO·2SiO2·2H2O. Since the sample was immersed in tidal flat mud, the presence of some soil residues (SiO2) is not surprising, as these may have not been removed completely. Sulfide produced by the sulfate reduction of SRPs was not detected. This may be due to the fact that Mg2+ would undergo a double-hydrolysis reaction with S2−. The Mg matrix peak was not detected in the XRD pattern. This result indicates that the surface of the AZ31B magnesium alloy was covered by a corrosion product layer and biofilms. The magnesium anode matrix was not exposed.
Figure 2 shows that the composition of the corrosion products under different water contents was similar. However, the XRD peak intensities of the products from different assays are different. The peak intensity of the XRD pattern can reflect the crystallinity and thickness of the corrosion product film [33]. For the samples with high water content, an increased peak value for the corrosion products appeared, if compared with those under low water content. Thus, the samples were subjected to more serious corrosion and produced a thicker corrosion product layer for tests with high water content than for those with low water content.

3.3. Weightless and Pitting Corrosion

Figure 3 shows the corrosion rate of the AZ31B magnesium alloy anode material, calculated from weight-loss measurements after 14 d. The corrosion rate increased with the increase in mud water content. If the mud water content was 40%, 50% or 60%, the corrosion rate amounted to 0.554 mm/y, 1.06 mm/y or 1.38 mm/y, respectively. The corrosion rate of AZ31B magnesium anode in the assays with 60% moisture content was 2.5-times higher than those with 40% moisture content. This indicates that the increase in the water content in mud enhanced the corrosion of the AZ31B magnesium anode by SRP.
The pitting depth was measured on the surface of the AZ31B magnesium anode sample. As shown in Figure 4, if the mud water content was 40%, 50% or 60%, the average pitting pit depth measured was 0.501 mm, 0.653 mm and 1.21 mm, respectively. The average pitting depth for the AZ31B magnesium anode in 60% water content mud was 2.4-times higher than that with 40% water content. The trend of the average pit depth was consistent with the weight loss.

3.4. Electrochemical Analysis

Figure 5 shows the open-circuit potential diagrams measured during the experiment. To some extent, the open–circuit potential diagrams reflect the thermodynamic tendency of metal corrosion. A negative open–circuit potential indicates an increased tendency for metal corrosion [34]. As can be seen in Figure 5, the open–circuit potential shows an increasing trend in the first 1–3 d. The formation of biofilms can generally promote the forward development of the OCP [35,36]. Biofilms, formed in the early stage of the experiment, can hinder corrosion to some extent. The results from the subsequent 5–13 d of experiment show that the higher the water content, the lower the OCP of the sample and the higher the corrosion tendency.
The EIS measurements were carried out with tidal flat mud and different water contents. The Nyquist and Bode diagrams are shown in Figure 6. The data were analyzed using ZsimpWin version 3.50. The mean variance χ2 of the measured and fitted data was used to determine the fitting quality of the equivalent circuit in order to ensure that it amounted to less than 10−3 [37]. The results show that the diameter of the capacitive arc in the Nyquist diagram is proportional to the corrosion resistance of the electrode samples [38]. Data in Figure 6 show that at the early stage of the experiment (1–3 d), the low–frequency region and high–frequency region in the Nyquist plot were composed of a capacitor arc, which corresponded to the occurrence of uniform corrosion on the sample. From the fifth day onwards, the capacitor arc in the low–frequency region disappeared and the inductor arc appeared, which indicates the beginning of pitting corrosion [39]. The radius of the capacitor arc in the high-frequency region decreased first and then increased over time, which indicates that the corrosion rate of the sample increased first and then decreased. With the progress of corrosion, the corrosion product layer on the surface increased in thickness, which led to an increased difficulty for charge transfer and, consequently, slowed down the corrosion rate.
The equivalent circuit diagram in Figure 7 is used to fit the impedance data, from which the fitting parameters of the circuit elements in Table 4, Table 5 and Table 6 is obtained. Rsol stands for solution resistance; Qf and Rf represent the capacitance and resistance of corrosion product film and biofilm, respectively. Qdl and Rct correspond to double-layer capacitance and charge transfer resistance, respectively. Due to the inhomogeneity of the specimen surface caused by corrosion, the impedance data were fitted using the constant phase Angle element (Q) instead of the standard capacitance (C). The impedance of Q can be calculated by the following formula [40]:
Z C P E = Y 0 1 j w n
in which   w is the angular frequency (rad/s) and Y 0 and n are the exponents, indicating that the sample deviates from the ideal capacitance [41]. The inductance in the low-frequency region is expressed by Lpit. The generation of low-frequency inductance is generally attributed to the adsorption and the peeling of reactants on the surface of the metal matrix and the pitting behavior. n is the dispersion coefficient (0 < n < 1), which represents the deviation from the ideal capacitance. A value for n = 1 represents a perfect capacitor, whereas 0 represents a perfect resistance [42].
The change trend of charge transfer resistance values is consistent with the change trend of OCP values (Table 4, Table 5 and Table 6). By comparing Rct values, it can be seen that uniform corrosion occurred in the early stage of the experiment (1–3 d). The charge transfer resistance value had a significant increase and reached the maximum value on the third day. It indicates that the corrosion can be inhibited effectively in the early stage of biofilm formation [43]. This is consistent with the OCP results. During the experimental period between 5 and 13 d, the Rct value decreased with the increase in water content. It indicates that the mud with high water content had an increased MIC corrosion rate.
Figure 8 shows the potentiodynamic polarization curves of AZ31B magnesium anode samples in tidal flat mud with different water content after 14 d of testing. The sample with increased water content exhibited a reduced corrosion potential value, which is consistent with the change trend of the data obtained by OCP and EIS measurements. The parameters of the Tafel curve analysis are shown in Table 7. Both βa and βc were greater than 1, indicating that the corrosion process was controlled by anodic polarization. The corrosion current density (Table 7) increased with the increase in water content, which indicates that the corrosion rate also increased with the increase in the water content.

4. Discussion

The moisture has a decisive effect on both electrochemical and microbial corrosion in soil environments [44]. Research has shown that a high–water content will decrease the electrical resistance of the soil [45,46], resulting in high corrosion rates [47]. At the same time, the increase in the water content in the tidal flat mud promotes the growth of SRPs [48]. In the mud environment with low water content, the surface contacting with mud particles has poor permeability, low oxygen content and high oxygen content in contact with the void, resulting in a large number of oxygen concentration cells. With the increase in humidity, oxygen transport to the cathode was blocked, accompanied by the strong proliferation of SRP, as shown in Table 1 in this experiment and the resulting cathode depolarization promotes corrosion [49]. The theory of cathode depolarization [50] suggests that SRPs can consume hydrogen and, thus, promote the corrosion of magnesium:
Anodic reaction: Mg→Mg2+ + 2e
Cathodic reaction: H+ + e→[H] SRP perform sulfate reduction:
SO42− + 9H+ + 8e→HS + 4H2O
2HS + 2H+→2H2S
The consumption of H+ in the system promoted the formation of hydrolytic and corrosion products, which led to an acceleration in magnesium corrosion.
We present the conditions, parameters and results of the study of corrosion of different materials by soil water content in Table 8 [29,51,52,53,54]:
It can be found that different researchers have slightly different results on the relationship between water content and corrosion rate.
This study confirms that a change in the water content in the tidal flat mud environment will aggravate microbial corrosion, thus, accelerating the corrosion of AZ31B magnesium alloy anode material. Data in Figure 2 show that the number of products detected on the surface of samples with 60% water content was significantly higher than the amounts detected on the surface of samples with 40% or 50% water content. Obviously, with 60% water content, the AZ31B magnesium anode was corroded more severely than with less water content. The high numbers of SRPs resulted in an increased thickness of the biofilm containing corrosion products and an increased crystallinity in corrosion products. Combined with the weight-loss data and pitting data in Figure 3 and Figure 4, it is further demonstrated that increasing water content leads to the number of SRP cells and, thus, accelerates the corrosion rate.
According to the results of the electrochemical data analysis in the early stage of the experiment (1–3 d), the Rct values of the samples in different water contents showed a trend of increasing frond first. The SRP biofilms had an inhibitory effect on the corrosion of the samples in the early stage. During days 3 to 7, the Rct values of samples with different water contents decreased rapidly, which usually corresponded to the logarithmic growth phase of SRPs. At the same time, a loose and porous corrosion product film appeared on the surfaces (Figure 1), which served as cathodic sites. The spots not covered with corrosion products served as anodic sites, where magnesium dissolution took place. Because the cathodic surface area is larger than the total anodic area, local corrosion is more likely to occur [55]. The high-water content in the mud is conducive to the growth of SRP, which, in turn, accelerates the corrosion of the AZ31B magnesium anode and leads to a decrease in the charge transfer resistance. The data from the potentiodynamic polarization curves show that the current density increased with the increase in mud water content (Table 7). The high-water content made the charge transfer of SRPs easier and accelerated the corrosion of AZ31B magnesium anode. Thus, the current density increased. Consequently, the corrosion of the AZ31B magnesium anode became enhanced. The icorr results of X52 in different water content measured by Liu and Cheng are consistent with the trend observed in the current study [48]: there is the largest icorr for the specimen tested in the mud with the highest water content (when water content 50% icorr = 1.99 × 10−5 and when water content 30% icorr = 9.65 × 10−7).

5. Conclusions

In this experiment, AZ31B magnesium anode material was taken as this research object. The effect of SRP on the corrosion process of AZ31B magnesium material was investigated at various conditions with different water content of beach muds. The following conclusions can be drawn:
  • SRPs grow well in the tidal flat mud used in this experiment. The increase in the water content in mud is conducive to the growth of SRPs. Thus, the numbers of SRP increase with the increase in moisture;
  • With the increase in the water content and the increase in SRPs, the corrosion process of the AZ31B magnesium anode becomes aggravated;
  • The corrosion rate of the AZ31B magnesium alloy material increases with the increase in the water content of the beach soil. The loose and porous surface morphology of the corrosion products contributes to the occurrence of local corrosion.

Author Contributions

Conceptualisation, J.L., J.Z. and X.L.; methodology, R.Z. and B.H.; data curation, J.L.; validation, J.Z. and B.H.; investigation, J.D. and J.Z.; writing—original draft preparation, J.L., X.L. and J.Z.; writing—review and editing, J.Z., W.S. and R.Z.; supervision, J.D., Q.Z. and W.S.; visualization, J.L., Q.Z. and B.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research work was financially supported by the National Natural Science Foundation of China (No. 42076043) and the Shandong Provincial Natural Science Foundation (No. ZR2020MD080).

Data Availability Statement

The author will provide data upon request.

Conflicts of Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

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Figure 1. Selected SEM images of surface films formed on AZ31B magnesium alloy specimen after 14 days of testing in the tidal flat mud with varied conditions: (a): tidal flat mud with water content 40%; (b): tidal flat mud with water content 50%; (c): tidal flat mud with water content 60%.
Figure 1. Selected SEM images of surface films formed on AZ31B magnesium alloy specimen after 14 days of testing in the tidal flat mud with varied conditions: (a): tidal flat mud with water content 40%; (b): tidal flat mud with water content 50%; (c): tidal flat mud with water content 60%.
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Figure 2. Selected XRD patterns of the surface films formed on the AZ31B magnesium alloy specimen after 14 days of immersion in tidal flat mud at different water contents (a): 40%, 50% and 60% and corresponding standard peaks (b).
Figure 2. Selected XRD patterns of the surface films formed on the AZ31B magnesium alloy specimen after 14 days of immersion in tidal flat mud at different water contents (a): 40%, 50% and 60% and corresponding standard peaks (b).
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Figure 3. Corrosion rates for AZ31B magnesium anodes from weight-loss measurements after 14 days of testing in tidal flat mud under varied conditions of water content. The ratios marked in the x-axis are the seawater content.
Figure 3. Corrosion rates for AZ31B magnesium anodes from weight-loss measurements after 14 days of testing in tidal flat mud under varied conditions of water content. The ratios marked in the x-axis are the seawater content.
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Figure 4. CLSM images of the AZ31B magnesium alloy coupons after 14 days of testing in tidal flat mud under varied conditions (after removal of the surface products): (a): tidal flat mud with seawater content 40%; (b): tidal flat mud with seawater content 50%; (c): tidal flat mud with seawater content 60%. The ratios marked in the x–axis are the seawater content.
Figure 4. CLSM images of the AZ31B magnesium alloy coupons after 14 days of testing in tidal flat mud under varied conditions (after removal of the surface products): (a): tidal flat mud with seawater content 40%; (b): tidal flat mud with seawater content 50%; (c): tidal flat mud with seawater content 60%. The ratios marked in the x–axis are the seawater content.
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Figure 5. OCP values for the AZ31B magnesium alloy coupons after 14 days of testing in tidal flat mud under varied conditions of seawater content (40%, 50% or 60%, respectively).
Figure 5. OCP values for the AZ31B magnesium alloy coupons after 14 days of testing in tidal flat mud under varied conditions of seawater content (40%, 50% or 60%, respectively).
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Figure 6. Nyquist diagrams and Bode plots for the AZ31B magnesium anode during the 13 days testing time with a tidal flat mud under varied conditions: (a,b): tidal flat mud with seawater content 40%; (c,d): tidal flat mud with seawater content 50%; (e,f): tidal flat mud with seawater content 60%.
Figure 6. Nyquist diagrams and Bode plots for the AZ31B magnesium anode during the 13 days testing time with a tidal flat mud under varied conditions: (a,b): tidal flat mud with seawater content 40%; (c,d): tidal flat mud with seawater content 50%; (e,f): tidal flat mud with seawater content 60%.
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Figure 7. Electrochemical equivalent circuits used to fit the measured EIS data in Figure 6. (a) d1–d3; (b) d5–d13. Rsol: solution resistance; Qf: the capacitance of corrosion product film and biofilm; Rf: resistance of corrosion product film and biofilm; Qdl: double-layer capacitance; Rct: charge transfer resistance; Lpit: the inductance in the low-frequency region; n: dispersion coefficient.
Figure 7. Electrochemical equivalent circuits used to fit the measured EIS data in Figure 6. (a) d1–d3; (b) d5–d13. Rsol: solution resistance; Qf: the capacitance of corrosion product film and biofilm; Rf: resistance of corrosion product film and biofilm; Qdl: double-layer capacitance; Rct: charge transfer resistance; Lpit: the inductance in the low-frequency region; n: dispersion coefficient.
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Figure 8. Polarization curves of AZ31B magnesium anode coupons after 14 d of testing in the tidal flat mud with seawater contents is 40%, 50% or 60%, respectively.
Figure 8. Polarization curves of AZ31B magnesium anode coupons after 14 d of testing in the tidal flat mud with seawater contents is 40%, 50% or 60%, respectively.
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Table 1. Chemical composition (in wt.%) of AZ31B.
Table 1. Chemical composition (in wt.%) of AZ31B.
Alloying ElementsImpurity Elements (≤)
MgAlZnMnFeCuNiSiCa
Bal2.5~3.50.60~1.400.20~1.00.0030.010.0010.080.04
Table 2. Composition of Postgate C (PGC) medium.
Table 2. Composition of Postgate C (PGC) medium.
KH2PO40.25 g
NH4Cl0.5 g
CaCl2·6H2O0.03 g
MgSO4·7H2O0.06 g
70% sodium lactate3 mL
Yeast Extract0.5 g
Na3C6H5O7 (trisodium citrate)0.15 g
aged seawater500 mL
pH = 7.2 ± 0.2.
Table 3. Counts of SRP cells (sessile) attached to AZ31B magnesium anodes initially and after 14 d of testing with varied water contents. Water content is the mass fraction of sea water in mud.
Table 3. Counts of SRP cells (sessile) attached to AZ31B magnesium anodes initially and after 14 d of testing with varied water contents. Water content is the mass fraction of sea water in mud.
Water ContentSessile SRP Count (Cells/cm2)
40%(2.40 ± 0.01) × 104
50%(5.50 ± 0.01) × 104
60%(8.05 ± 0.01) × 104
Table 4. EIS electrochemical parameter values for the AZ31B magnesium anode during of the 13 days testing time in tidal flat mud with a seawater content 40%.
Table 4. EIS electrochemical parameter values for the AZ31B magnesium anode during of the 13 days testing time in tidal flat mud with a seawater content 40%.
Rsol
(Ω cm2)
Qf
(Ω−1 cm−2sn)
nfRf
(Ω cm2)
Qdl
(Ω−1 cm−2sn)
ndlRct
(Ω cm2)
Lpit
(H·cm2)
1 d47.872.79 × 10−50.8020035.71 × 10−40.801559\
3 d30.883.74 × 10−50.8814692.63 × 10−40.942066304.4
5 d27.541.23 × 10−50.9537.361.26 × 10−50.9412741104
7 d31.882.01 × 10−50.8444.921.73 × 10−50.85896.2126.1
9 d32.981.37 × 10−50.841672.61 × 10−50.821637288.3
11 d31.065.92 × 10−50.79987.15.07 × 10−50.771893138.7
13 d22.53.38 × 10−50.9415.713.33 × 10−50.931783161.7
Table 5. EIS electrochemical parameter values for the AZ31B magnesium anode during 13 d in tidal flat mud with a seawater content 50%.
Table 5. EIS electrochemical parameter values for the AZ31B magnesium anode during 13 d in tidal flat mud with a seawater content 50%.
Rsol
(Ω cm2)
Qf
(Ω−1 cm−2sn)
nfRf
(Ω cm2)
Qdl
(Ω−1 cm−2sn)
ndlRct
(Ω cm2)
Lpit
(H·cm2)
1 d49.372.41 × 10−50.8929801.66 × 10−30.971441\
3 d52.781.1 × 10−50.8741.11.04 × 10−50.88902.9\
5 d34.681.12 × 10−50.8851.541.02 × 10−50.8812672966
7 d33.151.03 × 10−50.9521.891.92 × 10−50.941023355.5
9 d32.581.26 × 10−50.8918.62.60 × 10−50.9113501150
11 d33.101.59 × 10−50.9124.272.33 × 10−50.921470328.4
13 d33.971.46 × 10−50.93233.82.49 × 10−50.931517248.5
Table 6. EIS electrochemical parameter values for the AZ31B magnesium anode during 13 d in tidal flat mud with a seawater content 60%.
Table 6. EIS electrochemical parameter values for the AZ31B magnesium anode during 13 d in tidal flat mud with a seawater content 60%.
Rsol
(Ω cm2)
Qf
(Ω−1 cm−2sn)
nfRf
(Ω cm2)
Qdl
(Ω−1 cm−2sn)
ndlRct
(Ω cm2)
Lpit
(H·cm2)
1 d40.172.39 × 10−50.8832352.76 × 10−30.921023\
3 d57.292.35 × 10−50.8546732.17 × 10−30.881559\
5 d28.351.43 × 10−50.8737.861.41 × 10−50.91122874.08
7 d31.871.63 × 10−50.8027.21.47 × 10−50.80640.687.14
9 d32.681.82 × 10−50.87402.71.63 × 10−50.871102208.2
11 d36.171.90 × 10−50.8737.811.91 × 10−50.911266219.5
13 d33.142.07 × 10−50.8733.32.04 × 10−50.901206127.6
Table 7. Electrochemical parameters fitted from Tafel analysis data for coupons after 14 d of testing at varied conditions. icorr: corrosion current density; Ecorr: corrosion voltage; βa: polarization of anodic; βc: polarization of cathode.
Table 7. Electrochemical parameters fitted from Tafel analysis data for coupons after 14 d of testing at varied conditions. icorr: corrosion current density; Ecorr: corrosion voltage; βa: polarization of anodic; βc: polarization of cathode.
Water Content (%)icorr (Acm−2)Ecorr (V) vs. SCEβa (mv/Decade)βc (mv/Decade)
404.430 × 10−6−1.426834.2−139.2
505.670 × 10−6−1.441711.3−626.2
609.932 × 10−6−1.5111077.1−158.2
Table 8. The conditions, parameters and results of the study of corrosion of different materials by soil water content.
Table 8. The conditions, parameters and results of the study of corrosion of different materials by soil water content.
Experimental MaterialConditionsParameterResults
X52 pipeline steelDiluted Na2SO4 solution+ soilwater content of 5:1, 5:3, 5:5the MIC rate of the steel is increased by the increasing water content
Cu–9.4Sn and Cu–7.7Sn with 1% of leadA mixture of the Tunisian soil with distilled water.Electrolyte soil water contentThe increase of the water electrolyte content increases material corrosion rate
carbon steel (SM490A)A mixture of commercial silica sand (Marutou, Japan) with a particle size of 100 μm and a 3% NaCl aqueous solutionsaturation (Sr) = 30%, 50%, 70%, 80%, 90%, 100%The carbon steel exposed in the saturated soil (Sr = 100%) showed uniform corrosion, non-uniform corrosion in the unsaturated soil (Sr < 100%); the corrosion current density kept constant in the range of 90%Sr to 50%Sr.
High-silicon cast ironThe soil was selected at a depth of 1 m in the grounding.water content is 15, 20, 25 and 30 per centThe corrosion rate is the largest when water content is 15% and the corrosion is the lightest when water content is 30%.
Mild steel specimensFour different types of Libyan soilsoils with different moisture contents (in %): 10, 12.5, 14, 16.5, 20, 25, 30, 50 and 100Corrosion potentials were found to possess more negative values with rising soil moisture content.
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Li, J.; Zhang, R.; Sand, W.; Zhu, Q.; Liu, X.; Duan, J.; Hou, B.; Zhang, J. Corrosion Behavior of AZ31B Magnesium Alloy Anode by Sulfate-Reducing Prokaryotes in the Tidal Flat Mud with Different Water Contents. Lubricants 2022, 10, 293. https://doi.org/10.3390/lubricants10110293

AMA Style

Li J, Zhang R, Sand W, Zhu Q, Liu X, Duan J, Hou B, Zhang J. Corrosion Behavior of AZ31B Magnesium Alloy Anode by Sulfate-Reducing Prokaryotes in the Tidal Flat Mud with Different Water Contents. Lubricants. 2022; 10(11):293. https://doi.org/10.3390/lubricants10110293

Chicago/Turabian Style

Li, Jinrong, Ruiyong Zhang, Wolfgang Sand, Qingjun Zhu, Xin Liu, Jizhou Duan, Baorong Hou, and Jie Zhang. 2022. "Corrosion Behavior of AZ31B Magnesium Alloy Anode by Sulfate-Reducing Prokaryotes in the Tidal Flat Mud with Different Water Contents" Lubricants 10, no. 11: 293. https://doi.org/10.3390/lubricants10110293

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