Abstract
In this paper the influence of the Ni binder metal and Al as an additional alloying element on the microstructure and mechanical properties of WC-based cemented carbides processed by conventional powder metallurgy was studied. Microstructural examinations of the cemented carbides with 3 and 5 wt.% of Al in the binder metal indicated the presence of a very low and evenly distributed porosity as well as the presence of islands of metal binder in the microstructure. With the cemented carbide with 7 wt.% of Al in the metal binder, the presence of brittle needle-like regions was observed. The WC particles inside these regions were rounded and had a larger mean free path. Vickers hardness and flexural strength tests indicated that the cemented carbide WC-Ni-Al with addition of 5 wt.% of Al in the binder metal presented bulk hardness similar to the conventional WC-Co cemented carbides as well as superior flexure strength and fracture toughness.
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