Skip to main content
Log in

Investigation of Thermal and Hydraulic Regime of CDCP for Higher Throughput in SAIL Plant

  • EQUIPMENT AND POWER SYSTEMS
  • Published:
Coke and Chemistry Aims and scope Submit manuscript

Abstract

Dry cooling of coke is an effective method of cooling red-hot coke. The unit of a coke oven where red hot coke is cooled with inert circulating gas is known as the coke dry cooling plant (CDCP). The coke from CDCP has very low moisture in the range of 0.3–0.5%. Cold and hot strength properties of coke produced from CDCP are better than from wet quenching. But the limitations of CDCP are its poor performance i.e., low cooling rate, and burning losses. In the present work, the performance of the cooling chamber in different SAIL plants was studied and compared. An effort was made to find the critical parameters that affect the performance of chamber, i.e., cooling rate of coke. It was found that oxygen equivalent is one of the critical factors which affect the performance of chambers. In addition to this, the reasons for coke floating in the chamber were also studied. It was found that the rheological properties of coal blends have a strong relationship with coke strength and have an effect on coke mean size. Reduced coke size causes, coke to float in the chambers which leads to a low discharge rate from the chambers.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.

Similar content being viewed by others

REFERENCES

  1. Errera, M. and Milanez, L., Thermodynamic analysis of a coke dry quenching unit, Energy Convers. Manage., 2000, vol. 41, no. 2, pp. 109–127. https://doi.org/10.1016/S0196-8904(99)00090-4

    Article  CAS  Google Scholar 

  2. Yang, W., Xu, T., Chen, G., Guo, Yu., Jia, L., and Li, W., Coke dry quenching and utilization of its waste heat for electricity in iron and steel industry, Int. Conf. on Power Electronics and Intelligent Transportation System, Shenzhen, China, 2009, pp. 227-230.

  3. Liu, H., Zhang, X., Xu, L., and Wang, M., Mathematical model for fluid flow and heat transfer in the cooling shaft of coke dry quenching unit, J. Therm. Sci., 2002, vol. 11, no. 1, pp. 65–73. https://doi.org/10.1007/s11630-002-0024-2

    Article  CAS  Google Scholar 

  4. Fedak, S. and Kurylko, S., Start-Up and Commissioning of Coke Dry Cooling Plant (CDCP). Explanatory Note, 2014.

    Google Scholar 

  5. Surenskii, O.N., Coke dry quenching, Spravochnik koksokhimika (Coke-Chemist Reference Book), Rudyka, V.I. and Zingerman, Yu.E., Eds., Kharkov, Kharkov. Inzh.-Ekon. Inst., 2014.

    Google Scholar 

  6. Vorob’ev, D.D., Balanov, V.G., Davidzon, R.I., et al., Coke losses during dry quenching, 1972, no. 2, pp. 24–25.

  7. Rod’kin, S.P., Korobeinikov, A.P., Ushakov, E.B., and Stepanov, P.V., Ecological evaluation of the coke dry quenching, Koks Khim., 1987, no. 3, pp. 52–55.

  8. Rod’kin, S.P. and Korobeinikov, A.P., Selection of the analysis method of coke fume on coke dry quenching units, Koks Khim., 1988, no. 10, pp. 26–28.

  9. Li, Q., CDQ Coke Float Process Analysis and Optimization Measures, Hongxing Coking Plant, Gansu Jiuquan Iron and Steel (Group) Co. Ltd, vol. 39, no. 5.

  10. Stakheev, S.G., Sukhorukov, V.I., Korchakov, S.A., et al., Treatment of excess coolant from coke dry-quenching units, Coke Chem., 2005, vol. 10, p. 14.

    Google Scholar 

  11. Danilin, E.A., Innovations in the dry quenching of coke, Coke Chem., 2015, vol. 58, no. 12, pp. 465–475. https://doi.org/10.3103/S1068364X15120030

    Article  Google Scholar 

  12. Díez, M.A., Alvarez, R., and Barriocanal, C., Coal for metallurgical coke production: Predictions of coke quality and future requirements for cokemaking, Int. J. Coal. Geol., 2002, vol. 50, pp. 389–412. https://doi.org/10.1016/S0166-5162(02)00123-4

  13. Prashad, H.N., Karmakar, R.S., Tiwary, M., Singh, B.K., and Dhillon, A.S., Possibilities of eliminating coke cutting in case of stamp charged coke, Tata Search, 1996, pp. 52–57.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to B. Chakraborty.

Ethics declarations

The authors declare that they have no conflicts of interest.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jha, P.K., Kumar, A., Kushwaha, S.K. et al. Investigation of Thermal and Hydraulic Regime of CDCP for Higher Throughput in SAIL Plant. Coke Chem. 65, 492–499 (2022). https://doi.org/10.3103/S1068364X22700193

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068364X22700193

Keywords:

Navigation