Skip to main content
Log in

Mechanical properties of calcium carbonate/eggshell particle filled polypropylene Composites

  • Article
  • Published:
MRS Advances Aims and scope Submit manuscript

Abstract

Calcium carbonate is widely used as a filler material in the production of polymer matrix composites and studies have shown that eggshell contains about 94% calcium carbonate. The effect of calcium carbonate from eggshell particles in polypropylene was studied in this work and the result compared with unreinforced polypropylene. Industrially synthesized calcium carbonate/eggshell particles were used as filler in polypropylene matrix with varying mass fractions from 5 to 20 wt. % at 5 wt. % increment. The produced samples were mechanically characterized for indentation hardness and uniaxial tensile properties using a Rockwell hardness tester and universal mechanical testing machine respectively. These properties were measured at different compositions to determine its compositional dependence. Microstructural analysis of the composites top and fracture surface was also carried out using scanning electron microscope to examine possible failure mode. The results were compared to measure the effect of reinforcement and the replacement criteria for the conventional calcium carbonate. The results obtained showed that calcium carbonate reinforced polypropylene has its highest tensile strength, elastic modulus and modulus of rupture at 5 wt. %, ductility and modulus of resilience at 10 wt. %, and hardness at 15 wt. %. The results also showed that granulated eggshell can provided appreciable improvement in the mechanical properties of polypropylene as obtainable in mineral calcium carbonate reinforced polypropylene.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. H. S. S. Shekar and M. Ramachandra, “ Green Composites: A Review, ” Mater. Today Proc., vol. 5, no. 1, pp. 2518–2526, 2018.

    Article  CAS  Google Scholar 

  2. N. Saba, P. M. Tahir, and M. Jawaid, “ A review on potentiality of nano filler/natural fiber filled polymer hybrid composites, ” Polymers (Basel)., vol. 6, no. 8, pp. 2247–2273, 2014.

    Article  Google Scholar 

  3. T. Huber, M. Misra, and A. K. Mohanty, “ The effect of particle size on the rheological properties of polyamide 6/biochar composites, ” in AIP Conference Proceedings, 2015, vol. 1664, p. 150004.

    Article  Google Scholar 

  4. L. M. Matuana and N. M. Stark, “ The use of wood fibers as reinforcements in composites, ” in Biofiber Reinforcements in Composite Materials, Elsevier, 2014, pp. 648–688.

  5. Y. Jing et al., “ Reinforcing polypropylene with calcium carbonate of different morphologies and polymorphs, ” Sci. Eng. Compos. Mater., vol. 25, no. 4, pp. 745–751, Jul. 2018.

    Article  CAS  Google Scholar 

  6. Y. W. Leong, M. B. Abu Bakar, Z. A. M. Ishak, A. Ariffin, and B. Pukanszky, “ Comparison of the mechanical properties and interfacial interactions between talc, kaolin, and calcium carbonate filled polypropylene composites, ” J. Appl. Polym. Sci., vol. 91, no. 5, pp. 3315–3326, Mar. 2004.

    Article  CAS  Google Scholar 

  7. J. Neunzehn, T. Szuwart, and H. P. Wiesmann, “ Eggshells as natural calcium carbonate source in combination with hyaluronan as beneficial additives for bone graft materials, an in vitro study, ” Head Face Med., vol. 11, no. 1, p. 12, Dec. 2015.

    Article  Google Scholar 

  8. F. E. Robinson, G. M. Fasenko, and R. A. Renema, “Optimizing chick production in broiler breeders,” Spotted Cow Press, pp. 1–24, 2003.

  9. G. C. Onuegbu and I. O. Igwe, “ The Effects of Filler Contents and Particle Sizes on the Mechanical and End-Use Properties of Snail Shell Powder Filled Polypropylene, ” Mater. Sci. Appl., vol. 02, no. 07, pp. 810–816, 2011.

    Google Scholar 

  10. H. S. Yang, H. J. Kim, J. Son, H. J. Park, B. J. Lee, and T. S. Hwang, “ Rice-husk flour filled polypropylene composites; mechanical and morphological study, ” Compos. Struct., vol. 63, no. 3–4, pp. 305–312, Feb. 2004.

    Article  Google Scholar 

  11. A. A. Hassen, M. Dizbay-Onat, D. Bansal, T. Bayush, and U. Vaidya, “ Utilization of chicken Eggshell Waste as a Bio-Filler for thermoplastic Polymers: Thermal and Mechanical characterization of Polypropylene Filled With naturally derived caco3, ” Polym. Polym. Compos., vol. 23, no. 9, pp. 653–662, Nov. 2015.

    CAS  Google Scholar 

  12. ASTM International, ASTM E459 - 05: Standard test method for measuring heat transfer rate using a thin-skin calorimeter. 2011.

  13. M. M. Ashby and D. R. H. Jones, Engineering Materials 1. 2012.

  14. W. D. J. Callister and D. G. Rethwisch, “ Materials Science and Engineering: An Introduction Seventh Edition, ” in Wiley, 2007, pp. 131–173.

  15. T Polzin, “ Hardness Measurment of Metals- Static Methods, ” in In: K Herrmann (ed) Hardness Test. Princ. Appl., 1st ed. ASM International, 2011, pp. 25–66.

  16. W. S. Liggett, S. R. Low, D. J. Pitchure, and J. Song, “ Capability in Rockwell C Scale Hardness, ” J. Res. Natl. Inst. Stand. Technol., vol. 105, no. 4, pp. 511–532, 2000.

    Article  CAS  Google Scholar 

  17. A. Nourbakhsh, A. Karegarfard, A. Ashori, and A. Nourbakhsh, “ Effects of particle size and coupling agent concentration on mechanical properties of particulate-filled polymer composites, ” J. Thermoplast. Compos. Mater., vol. 23, no. 2, pp. 169–174, Mar. 2010.

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kabiru Mustapha.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mustapha, K., Ayinla, R., Ottan, A.S. et al. Mechanical properties of calcium carbonate/eggshell particle filled polypropylene Composites. MRS Advances 5, 2783–2792 (2020). https://doi.org/10.1557/adv.2020.323

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/adv.2020.323

Navigation