Skip to content
Licensed Unlicensed Requires Authentication Published by De Gruyter July 6, 2023

Crushing performance and optimization of bio-inspired multi-cell columns

  • İsmail Öztürk

    Dr. İsmail Öztürk was born in 1982 in Bursa, Turkey. He is an associate professor in the Mechatronics Engineering Department at Bursa Technical University, Bursa, Turkey, and received his Ph.D. in Automotive Engineering from Uludağ University. Before joining Uludağ University, he worked at the Durmazlar machine factory in Bursa, Turkey. His research interests are vehicle crashworthiness, accelerated design, thin-walled columns, B-pillar, and vehicle bumper beam optimization.

    ORCID logo EMAIL logo
From the journal Materials Testing

Abstract

Multi-cell columns inspired by diatom algae have been examined regarding crashworthiness. Crushing simulations have been conducted for AA2024-T351, B1500HS-O25, and a combination of these materials. The highest specific energy absorption and lowest peak crushing force value were obtained with a homogenous AA2024-T351 column. Single and multi-objective optimization studies have been conducted with this column to find the best design. This design could be used in crash-box-like structures in automotive design.


Corresponding author: İsmail Öztürk, Department of Mechatronics Engineering, Faculty of Engineering and Natural Sciences, Bursa Technical University, Bursa 16310, Türkiye, E-mail:

About the author

İsmail Öztürk

Dr. İsmail Öztürk was born in 1982 in Bursa, Turkey. He is an associate professor in the Mechatronics Engineering Department at Bursa Technical University, Bursa, Turkey, and received his Ph.D. in Automotive Engineering from Uludağ University. Before joining Uludağ University, he worked at the Durmazlar machine factory in Bursa, Turkey. His research interests are vehicle crashworthiness, accelerated design, thin-walled columns, B-pillar, and vehicle bumper beam optimization.

  1. Author contributions: The author has accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: The authors did not receive support from any organization for the submitted work.

  3. Conflict of interest statement: The authors declare that they have no conflict of interest.

References

[1] N. Qiu, Y. Gao, J. Fang, Z. Feng, G. Sun, and Q. Li, “Crashworthiness analysis and design of multi-cell hexagonal columns under multiple loading cases,” Finite Elem. Anal. Des., vol. 104, pp. 89–101, 2015, https://doi.org/10.1016/j.finel.2015.06.004.Search in Google Scholar

[2] S. Wu, G. Zheng, G. Sun, Q. Liu, G. Li, and Q. Li, “On design of multi-cell thin-wall structures for crashworthiness,” Int. J. Impact Eng., vol. 88, pp. 102–117, 2016, https://doi.org/10.1016/j.ijimpeng.2015.09.003.Search in Google Scholar

[3] J. Xiang and J. Du, “Energy absorption characteristics of bio-inspired honeycomb structure under axial impact loading,” Mater. Sci. Eng., A, vol. 696, pp. 283–289, 2017, https://doi.org/10.1016/j.msea.2017.04.044.Search in Google Scholar

[4] P. Hao and J. Du, “Energy absorption characteristics of bio-inspired honeycomb column thin-walled structure under impact loading,” J. Mech. Behav. Biomed. Mater., vol. 79, pp. 301–308, 2018, https://doi.org/10.1016/j.jmbbm.2018.01.001.Search in Google Scholar PubMed

[5] Y. Zhang, J. Wang, C. Wang, Y. Zeng, and T. Chen, “Crashworthiness of bionic fractal hierarchical structures,” Mater. Des., vol. 158, pp. 147–159, 2018, https://doi.org/10.1016/j.matdes.2018.08.028.Search in Google Scholar

[6] H. Nikkhah, A. Baroutaji, Z. Kazancı, and A. Arjunan, “Evaluation of crushing and energy absorption characteristics of bio-inspired nested structures,” Thin-Walled Struct., vol. 148, 2020, https://doi.org/10.1016/j.tws.2020.106615.Search in Google Scholar

[7] Z. Wang, J. Zhang, Z. Li, and C. Shi, “On the crashworthiness of bio-inspired hexagonal prismatic tubes under axial compression,” Int. J. Mech. Sci., vol. 186, 2020, https://doi.org/10.1016/j.ijmecsci.2020.105893.Search in Google Scholar

[8] N. San Ha, T. M. Pham, H. Hao, and G. Lu, “Energy absorption characteristics of bio-inspired hierarchical multi-cell square tubes under axial crushing,” Int. J. Mech. Sci., vol. 201, 2021, https://doi.org/10.1016/j.ijmecsci.2021.106464.Search in Google Scholar

[9] C. Gong, Z. Bai, Y. Wang, and L. Zhang, “On the crashworthiness performance of novel hierarchical multi-cell tubes under axial loading,” Int. J. Mech. Sci., vol. 206, 2021, https://doi.org/10.1016/j.ijmecsci.2021.106599.Search in Google Scholar

[10] H. Liang, W. Hao, H. Sun, Y. Pu, Y. Zhao, and F. Ma, “On design of novel bionic bamboo tubes for multiple compression load cases,” Int. J. Mech. Sci., vol. 218, 2022, https://doi.org/10.1016/j.ijmecsci.2022.107067.Search in Google Scholar

[11] https://evrimagaci.org/diatom-diyatome-nedir-8820 [accessed: Jan. 12, 2023].Search in Google Scholar

[12] B. Tang, F. Wu, Q. Wang, C. Li, J. Liu, and H. Ge, “Numerical and experimental study on ductile fracture of quenchable boron steels with different microstructures,” Int. J. Lightweight Mater. Manuf., vol. 3, no. 1, pp. 55–65, 2020, https://doi.org/10.1016/j.ijlmm.2019.07.001.Search in Google Scholar

[13] E. A. Larson, X. Ren, S. Adu-Gyamfi, H. Zhang, and Y. Ren, “Effects of scanning path gradient on the residual stress distribution and fatigue life of AA2024-T351 aluminium alloy induced by LSP,” Results Phys., vol. 13, pp. 1–10, 2019, https://doi.org/10.1016/j.rinp.2019.02.059.Search in Google Scholar

[14] V. Panov, “Modelling of behaviour of metals at high strain rates,” Ph.D. dissertation, School of Engineering, Cranfield University, Cranfield, England, 2006.Search in Google Scholar

[15] X. Teng, “High velocity impact fracture,” Ph.D. dissertation, Department of Ocean Engineering, Massachusetts Institute of Technology, Boston, US, 2005.Search in Google Scholar

[16] C. Qi, Y. Sun, and S. Yang, “A comparative study on empty and foam-filled hybrid material double-hat beams under lateral impact,” Thin-Walled Struct., vol. 129, pp. 327–341, 2018, https://doi.org/10.1016/j.tws.2018.04.018.Search in Google Scholar

[17] Z. Xiao, F. Moa, D. Zeng, and C. Yang, “Experimental and numerical study of hat shaped CFRP structures under quasi-static axial crushing,” Compos. Struct., vol. 249, 2020, https://doi.org/10.1016/j.compstruct.2020.112465.Search in Google Scholar

[18] G. G. Wang, Z. Dong, and P. Aitchison, “Adaptive response surface method- a global optimization scheme for approximation-based design problems,” Eng. Optim., vol. 33, no. 6, pp. 707–733, 2001, https://doi.org/10.1080/03052150108940940.Search in Google Scholar

[19] L. Shi, R. J. Yang, and P. Zhu, “An adaptive response surface method for crashworthiness optimization,” Eng. Optim., vol. 45, no. 11, pp. 1365–1377, 2013, https://doi.org/10.1080/0305215X.2012.734815.Search in Google Scholar

[20] F. Mendi, T. Baskal, and M. K. Külekci, “Application of genetic algorithm {GA} for optimum design of module, shaft diameter and bearing for bevel gearbox,” Mater. Test., vol. 54, no. 6, pp. 431–436, 2012, https://doi.org/10.3139/120.110349.Search in Google Scholar

[21] T. Baskal, M. Nursoy, U. Esme, and M. K. Kulekci, “Application of genetic algorithms (GA) for the optimization of riveted joints,” Mater. Test., vol. 55, no. 9, pp. 701–705, 2013, https://doi.org/10.3139/120.110490.Search in Google Scholar

[22] K. Vijaykumar, K. Panneerselvam, and A. N. Sait, “Machining parameter optimization of bidirectional CFRP composite pipe by genetic algorithm,” Mater. Test., vol. 56, no. 9, pp. 728–736, 2014, https://doi.org/10.3139/120.110623.Search in Google Scholar

[23] T. Baskal, “Optimization of screw elements by genetic algorithm,” Mater. Test., vol. 56, nos. 11–12, pp. 1049–1053, 2014, https://doi.org/10.3139/120.110664.Search in Google Scholar

[24] B. Sener and H. Kurtaran, “Optimization of process parameters for rectangular cup deep drawing by the Taguchi method and genetic algorithm,” Mater. Test., vol. 58, no. 3, pp. 238–245, 2016, https://doi.org/10.3139/120.110840.Search in Google Scholar

[25] A. C. Günaydın, A. R. Yıldız, and N. Kaya, “Multi-objective optimization of build orientation considering support structure volume and build time in laser powder bed fusion,” Mater. Test., vol. 64, no. 3, pp. 323–338, 2022, https://doi.org/10.1515/mt-2021-2075.Search in Google Scholar

Published Online: 2023-07-06
Published in Print: 2023-09-26

© 2023 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 10.6.2024 from https://www.degruyter.com/document/doi/10.1515/mt-2023-0046/html
Scroll to top button