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Licensed Unlicensed Requires Authentication Published by De Gruyter July 3, 2013

Modelling and Simulation of Gas–liquid Hydrodynamics in a Rectangular Air-lift Reactor

  • Francesca Scargiali EMAIL logo , Antonio Busciglio , Andrea Cipollina , Franco Grisafi , Giorgio Micale , Alessandro Tamburini , Giuseppa Vella and Alberto Brucato

Abstract

Computational Fluid Dynamics is a quite well established tool for carrying out realistic simulations of process apparatuses. However, as a difference from single phase systems, for multiphase systems the development of CFD models is still in progress. Among the two-phase systems, gas–liquid systems are characterised by an additional complexity level, related to the fact that bubble sizes are not known in advance, being rather the result of formation and breakage-coalescence dynamics and therefore of complex phenomena related to flow dynamics and interfacial effects. In the present work, Euler–Euler Reynolds-averaged flow simulations of an air-lift reactor are reported. All bubbles are assumed to share the same size, and a simplified approach is adopted for modelling inter-phase momentum exchange, that involves bubble terminal velocity as the sole parameter needed. Good agreement between simulation results and literature experimental data is found for all the gas flow rates simulated. This result implies that, despite the many simplifications that have to be adopted in order to make them viable, fully predictive CFD simulations of gas–liquid systems can give rise to reasonably accurate predictions of reactor fluid dynamics.

Nomenclature

ApParticle surface, m2
BVector body force N m3
CDDrag coefficient, dimensionless
C1εConstant in kε model, dimensionless
C2εConstant in kε model, dimensionless
C3εConstant in kε model, dimensionless
CµConstant in kε model (eq. [8]), dimensionless
FβαInterphase force term, N m3
FDDrag force term, N m3
FvmVirtual mass force term, N m3
FliftLift force term, N m3
GαTerm in turbulent kinetic energy transport equation due to body forces
NAgitation speed, rpm
NPPower number, dimensionless
PαTerm in turbulent kinetic energy transport equation due to shear
QgGas flow rate, m3 s1
ReReynolds number, dimensionless
SkSource or sink term in turbulent kinetic energy transport equation
SεSource or sink term in turbulent energy dissipation transport equation
UVector of velocity field, m s1
dbEquivalent bubble diameter, mm
gGravity acceleration, m s2
kturbulent kinetic energy, m2 s2
rvolume fraction, dimensionless
uTBubble terminal rise velocity, m s1
VpParticle volume, m3
Greek symbols
αSubscript for continuous phase
βSubscript for dispersed phase
ραDensity of the liquid phase, kg m3
ρβDensity of the gas phase, kg m3
µViscosity, Pa s
µτTurbulent viscosity, Pa s
εDissipation of turbulent kinetic energy, m2 s3
σSurface tension, N m1
σK, σεk – ε model parameters, dimensionless

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Published Online: 2013-07-03

©2013 by Walter de Gruyter Berlin / Boston

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