蝶式感应加热中间包流场与升温特性

doi:10.12068/j.issn.1005-3026.2021.12.008

东北大学学报（自然科学版） ›› 2021, Vol. 42 ›› Issue (12): 1724-1730.DOI: 10.12068/j.issn.1005-3026.2021.12.008

蝶式感应加热中间包流场与升温特性

王宁，李宝宽，齐凤升，张晓明

(东北大学冶金学院，辽宁沈阳 110819)

修回日期:2021-03-18 接受日期:2021-03-18 发布日期:2021-12-17
通讯作者: 王宁
作者简介:王宁(1994-)，男，山西太原人，东北大学博士研究生；李宝宽(1963-)，男，辽宁辽阳人，东北大学教授，博士生导师.
基金资助:
-

Flow Field and Temperature Rising Characteristics of Butterfly Induction Heating Tundish

WANG Ning， LI Bao-kuan， QI Feng-sheng， ZHANG Xiao-ming

School of Metallurgy， Northeastern University， Shenyang 110819， China.

Revised:2021-03-18 Accepted:2021-03-18 Published:2021-12-17
Contact: LI Bao-kuan
About author:-
Supported by:
-

摘要/Abstract

摘要： 针对传统连铸设备中间包钢液入口与浇注口距离近无法安装感应加热装置的问题，设计出一种新型蝶式感应加热中间包，并建立三维非稳态磁-热-流耦合数学模型研究电磁场对蝶式中间包内流场和温度场的影响，得到感应加热功率与升温特性间的关系.结果表明，感应电流在中间包中形成闭合回路且主要集中在通道处.偏心电磁力使得钢液在通道内产生旋流并伴有较大切向速度，流出通道的钢液向浇注室上方运动.中间包过流量为2t/min时，无感应加热情况下出口温降为7K，而有感应加热情况下，当加热功率由600kW增至1000kW，出口温升由8K增至27K.

关键词: 蝶式感应加热中间包;电磁场;流场;温度场；升温特性

Abstract: In order to solve the problem that induction heating device can not be installed in the tundish of traditional continuous casting equipment， a new butterfly induction heating tundish was designed. A three-dimensional unsteady magnetic-thermal-flow coupling mathematical model was then established to study the effect of electromagnetic field on the flow and temperature fields in the butterfly tundish， revealing the relationship between induction heating power and temperature rising characteristics. The results showed that the induced current formed a closed loop in the tundish and was mainly concentrated in the channel. The eccentric electromagnetic force rendered the steel to spin in the channel with large tangential velocity， and the steel flowing out of the channel moved up to the casting chamber. When the flow rate of tundish was 2t/min and without induction heating， the outlet temperature drop was 7K. However， under induction heating， when the heating power increased from 600kW to 1000kW， the outlet temperature rise was elevated from 8K to 27K.

Key words: butterfly induction heating tundish; electromagnetic field; flow field; temperature filed; temperature rising characteristics

中图分类号:

TF777

王宁，李宝宽，齐凤升，张晓明. 蝶式感应加热中间包流场与升温特性[J]. 东北大学学报（自然科学版）, 2021, 42(12): 1724-1730.

WANG Ning， LI Bao-kuan， QI Feng-sheng， ZHANG Xiao-ming. Flow Field and Temperature Rising Characteristics of Butterfly Induction Heating Tundish[J]. Journal of Northeastern University(Natural Science), 2021, 42(12): 1724-1730.

参考文献

[1]Zhao B，Thomas B G，Vanka S P，et al.Transient fluid flow and superheat transport in continuous casting of steel slabs［J］.Metallurgical &Materials Transactions B，2005，36(6):801.
[2]Huang X，Thomas B G，Najjar F M.Modeling superheat removal during continuous casting of steel slabs［J］.Metallurgical & Materials Transactions B，1992，23(3):339-356.
[3]Chattopadhyay K，Isac M.Modelling of non-isothermal melt flows in a four strand delta shaped billet caster tundish validated by water model experiments［J］.ISIJ International，2012，52(11):2026-2035.
[4]毛斌，陶金明，蒋桃仙.连铸中间包通道式感应加热技术［J］.连铸，2008(5):4-8.(Mao Bin，Tao Jin-ming，Jiang Tao-xian.Channel type induction heating technology for continuous casting tundish［J］.Continuous Casting，2008(5):4-8.)
[5]二川哲雄.タンディッシュ内溶鋼加熱装置の開発［J］.鉄と鋼，1987，73(12):928.(Futagawa T.Development of molten steel heating equipment in tundish［J］.Iron and Steel，1987，73(12):928.)
[6]Wang Q，Li B K，Tsukihashi F.Modeling of a thermo-electromagneto-hydrodynamic problem in continuous casting tundish with channel type induction heating［J］.ISIJ International，2014，54(2):311-320.
[7]Wang Q，Liu Z Q，Li B K，et al.Fluid flow and heat transfer in a continuous casting tundish with the channel type induction heating［J］.Journal of Iron and Steel Research International，2012，19(sup 2):969-972.
[8]Yue Q，Zhang C B，Pei X H.Magnetohydro dynamic flows and heat transfer in a twin-channel induction heating tundish［J］.Ironmaking and Steelmaking，2016，44(3):227-236.
[9]李宝宽，张晓明，齐凤升.蝶式感应加热中间包:201919447652.2［P］.2019-07-25.(Li Bao-kuan，Zhang Xiao-ming，Qi Feng-sheng.Butterfly induction heating tundish:201919447652.2［P］.2019-07-25.
[10]Odenthal H J，Javurek M，Kirschen M，et al.CFD benchmark for a single strand tundish(Part Ⅱ)［J］.Steel Research International，2010，81(7):529-541.
[11]Li M，Guthrie R I L.On the detection and selective separation of inclusions in liquid metal cleanliness analyzer(LiMCA)systems［J］.Metallurgical and Materials Transactions B，2000，31:767-777.
[12]Vives C，Ricou R.Magnetohydrodynamic flows in a channel-induction furnace［J］.Metallurgical Transactions B，1991，22(2):193-209.
[13]王强，石月明，李宝宽.感应加热中间包夹杂物的运动及去除［J］.东北大学学报(自然科学版)，2014，35(10):1442-1446.(Wang Qiang，Shi Yue-ming，Li Bao-kuan.Inclusions behavior and removal in tundish with induction heating［J］.Journal of Northeastern University(Natural Science)，2014，35(10):1442-1446.)
[14]Xing F，Zheng S G，Liu Z H，et al.Flow field，temperature field，and inclusion removal in a new induction heating tundish with bent channels［J］.Metals，2019，9(5):561.

[1]	王卓，李宝宽，刘中秋，牛冉. 垂直连铸凝固过程的数值模拟研究[J]. 东北大学学报:自然科学版, 2020, 41(9): 1257-1261.
[2]	李一明，李宝宽，齐凤升. 火焰清理工艺中平行多孔射流非预混燃烧的研究[J]. 东北大学学报:自然科学版, 2019, 40(4): 505-509.
[3]	张涛，聂海棋，罗志国，邹宗树. 连铸结晶器内气泡运动行为及影响因素[J]. 东北大学学报:自然科学版, 2018, 39(1): 61-65.
[4]	李阳，李亮，陈圆圆，邓安元. 侧壁式感应加热中间包磁/热/流耦合模拟[J]. 东北大学学报:自然科学版, 2017, 38(7): 966-971.
[5]	刘中秋，李宝宽. 连铸结晶器内偏流及漩涡卷渣的实验研究[J]. 东北大学学报:自然科学版, 2017, 38(5): 666-670.
[6]	郭庆清，王佳亮，吴永红，姜永正. 显微组织对近α钛合金BT-20疲劳裂纹扩展的影响[J]. 东北大学学报:自然科学版, 2017, 38(3): 345-349.
[7]	刘中秋，李林敏，李宝宽. 连铸结晶器内气泡群粒径分布的实验研究[J]. 东北大学学报:自然科学版, 2017, 38(1): 57-61.
[8]	李菲，王恩刚，冯明杰. 全幅一段电磁制动与立式电磁制动技术模拟研究[J]. 东北大学学报:自然科学版, 2016, 37(8): 1118-1122.
[9]	任兵芝，陈登福，王宏丹，漆锐. 大圆坯连铸结晶器电磁偏心搅拌的数值模拟[J]. 东北大学学报:自然科学版, 2016, 37(6): 820-824.
[10]	孟祥宁，林仁敢，杨杰，朱苗勇. 结晶器振动对连铸坯初始裂纹形成影响[J]. 东北大学学报:自然科学版, 2016, 37(1): 54-58.
[11]	李一明，张路宁，郭小亮，李宝宽. 重载机车轴流冷却风机流场及失速特性的研究[J]. 东北大学学报:自然科学版, 2015, 36(2): 227-231.
[12]	张晓峰，张路莎，王宝，刘青. 电磁制动对CSP结晶器内流动和传热的影响[J]. 东北大学学报:自然科学版, 2015, 36(2): 232-237.
[13]	刘中秋，齐凤升，李宝宽，姜茂发. 板坯连铸结晶器内渣/金界面非稳态波动行为[J]. 东北大学学报:自然科学版, 2014, 35(12): 1733-1737.
[14]	邓安元，许琳，王恩刚，赫冀成. 静磁场作用下结晶器内金属射流行为的数值模拟[J]. 东北大学学报:自然科学版, 2014, 35(12): 1727-1732.
[15]	王强，石月明，李一明，李宝宽. 感应加热中间包夹杂物的运动及去除[J]. 东北大学学报:自然科学版, 2014, 35(10): 1442-1446.

蝶式感应加热中间包流场与升温特性

Flow Field and Temperature Rising Characteristics of Butterfly Induction Heating Tundish

RichHTML

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价