Skip to main content
Log in

T-Shaped Fillet Weld Testing of 9% Ni Alloy Steel Based on Total Focusing Phased Array Technique

  • ACOUSTIC METHODS
  • Published:
Russian Journal of Nondestructive Testing Aims and scope Submit manuscript

Abstract

The T-shaped weld structure of LNG tank nickel-based alloy is complex and the grain of the weld is coarse and anisotropy. The conventional ultrasonic detection technique cannot effectively detect its internal defects. In this paper, the acoustic model of T-shaped weld was built based on CIVA software, the ultrasonic wave propagation characteristics and defect response in 9% Ni alloy specimen was simulated. Then, the 9% Ni alloy specimen with artificial flaws was designed, and the phased array imaging based on total focusing method was studied using double-sided array. The quantification and localization of artificial defects were successfully detected. Finally, the research results were applied to the engineering project, and the lack of penetration flaw in the T-shaped weld of one large LNG storage tank were successfully detected, which effectively ensuring the safe use of the storage tank.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.
Fig. 10.
Fig. 11.
Fig. 12.
Fig. 13.

Similar content being viewed by others

REFERENCES

  1. Zhao Zhong Ling, Cui Jian Ying, Li Ming, and Xu He, Ultrasonic testing of huge 9%Ni steel sphere welds, J. North. Jiao Tong Univ., 1997, no. 4, pp. 100–104.

  2. Kolokolnikov, S., Dubov, A., Medvedev, A., et al., Comprehensive inspection of refrigerated ammonia storage tank welded joints by the metal magnetic memory technique and conventional NDT methods, Weld. World, 2020, vol. 64, no. 10, pp. 1659–1670.

    Article  Google Scholar 

  3. Marie-Aude Ploix, Philippe Guy, Bertrand Chassignole, et al., Measurement of ultrasonic scattering attenuation in austenitic stainless steel welds: Realistic input data for NDT numerical modeling, Ultrasonics, 2014, vol. 54, no. 7, pp. 1729–1736.

    Article  CAS  Google Scholar 

  4. Kim, G.H., Park, C.K., Jin, S.W., et al., Qualification of phased array ultrasonic examination on T-joint weld of austenitic stainless steel for ITER vacuum vessel, Fusion Eng. Des., 2016, vol. 109, pp. 1099–1103.

    Article  Google Scholar 

  5. Rui Wang, Zhihong Liu, Jiefeng Wu, et al., Design of DMA probe for the ultrasonic testing of CFETR vacuum vessel weld, Fusion Eng. Des., 2019, vol. 146, pp. 987–990.

    Article  CAS  Google Scholar 

  6. Nakahata, K., Tokumasu, S., and Sakai, A., Ultrasonic imaging using signal post-processing for a flexible array transducer, NDT & E Int., 2016, vol. 82, pp. 13–25.

    Article  CAS  Google Scholar 

  7. Hunter, A.J., Drinkwater, B.W., and Wilcox, P.D., Autofocusing ultrasonic imagery for non-destructive testing and evaluation of specimens with complicated geometries, NDT & E Int., 2010, vol. 43, no. 2, pp. 78–85.

    Article  Google Scholar 

  8. Wang Zheng, Research of phase array testing in weld seam of thick wall nickel-base dissimilar steel, Boiler Manuf., 2018, vol. 5, pp. 35–39.

    Google Scholar 

  9. Wang Xu., Application of PAUT Technology in 9Ni steel process piping weld, Nondestr. Test., 2020, vol. 44, no. 1, pp. 41–42.

    Google Scholar 

  10. Zeyu Zhuang, Jie Zhang, Guoxuan Lian, Zhang, Guoxuan Lian, and Drinkwater, B.W., Comparison of time domain and frequency-wavenumber domain ultrasonic array imaging algorithms for nondestructive evaluation, Sensors, 2020, vol. 20, no. 17, p. 4951.

    Article  CAS  Google Scholar 

  11. Xinyu Zhao, Zemin Ma, and Jiaying Zhang, Simplifed matrix focusing imaging algorithm for ultrasonic nondestructive testing, Preprint of Chin. J. Mech. Eng., 2022.

  12. Po-Yen Tseng, Young-Fo Chang, et al., Study of total focusing method for ultrasonic nondestructive testing, J. Test. Eval., 2013, vol. 41, no. 4, pp. 557–563.

    Google Scholar 

  13. Camacho, J., Atehortua, D., Cruza, J.F., et al., Ultrasonic crack evaluation by phase coherence processing and TFM and its application to online monitoring in fatigue tests, NDT & E Int., 2018, vol. 93, pp. 164–174.

    Article  Google Scholar 

  14. Guo Wei Can, Qian Sheng Jie, and Ling Zhang Wei, Research on phased array ultrasonic technique for testing tube to tube-sheet sheet welds of heat exchanger. Proceedings of the ASME 2016 pres-welds of heat exchanger, Proc. ASME Pressure Vessels Piping Conf. (Vancouver, 2016), pp. 1–5.

  15. Roman Fernandez and Fabrice Foucher Extende, New applications of the NDT simulation platform CIVA, Singapore Int. NDT Conf. Exhib., Singapore, 2013, pp. 19–20.

Download references

Funding

The work was supported by the NQI Project of Zhejiang Provincial Bureau of Quality and Technical Supervision (no. 20180119), EYAS project of Zhejiang Provincial Bureau of Quality and Technical Supervision (CY2022225), and Major project of Zhejiang Provincial Bureau of Quality and Technical Supervision (no. 20170143).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Qian Sheng Jie.

Ethics declarations

The authors declare that they have no conflicts of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Dong, H.H., Jie, Q.S., Xiang, S.Z. et al. T-Shaped Fillet Weld Testing of 9% Ni Alloy Steel Based on Total Focusing Phased Array Technique. Russ J Nondestruct Test 58, 444–454 (2022). https://doi.org/10.1134/S1061830922060043

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S1061830922060043

Keywords:

Navigation