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Simulation of the behavior of the cutting force during ultrasonic rotary machining of materials using structure-time fracture mechanics

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Abstract

An analytical model is developed for the behavior of the cutting force during ultrasonic rotary polishing, and it is based on the concepts of dynamic fracture mechanics and the solution to the problem of impact surface fracture. The dependence of the threshold fracture energy obtained in the problem of erosion using a structure-time approach is used to construct the cutting force model. The dependences of the cutting force on the material feed rate and the rate of tool rotation are obtained, and the developed model is shown to be efficient to explain the effects observed in experiments.

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Authors and Affiliations

  1. St. Petersburg State University, St. Petersburg, 199034, Russia

    N. A. Gorbushin, G. A. Volkov & Yu. V. Petrov

  2. Institute of Problems of Mechanical Engineering, Russian Academy of Sciences, Vasil’evskii Ostrov, Bol’shoi pr. 61, St. Petersburg, 199178, Russia

    G. A. Volkov & Yu. V. Petrov

Authors
  1. N. A. Gorbushin
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  2. G. A. Volkov
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  3. Yu. V. Petrov
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Correspondence to N. A. Gorbushin.

Additional information

Original Russian Text © N.A. Gorbushin, G.A. Volkov, Yu.V. Petrov, 2014, published in Zhurnal Tekhnicheskoi Fiziki, 2014, Vol. 84, No. 6, pp. 65–70.

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Gorbushin, N.A., Volkov, G.A. & Petrov, Y.V. Simulation of the behavior of the cutting force during ultrasonic rotary machining of materials using structure-time fracture mechanics. Tech. Phys. 59, 852–856 (2014). https://doi.org/10.1134/S1063784214060103

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  • DOI: https://doi.org/10.1134/S1063784214060103

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