Numerical simulations for impact damage detection in composites using vibrothermography

Composite materials are widely used in many engineering applications due to their high strength-to-weight ratios. However, it is well known that composites are susceptible to impact damage. Detection of impact damage is an important issue in maintenance of composite structures. Various non-destructive image-based techniques have been developed for damage detection in composite materials. These include vibrothermography that detects surface temperature changes due to heating associated with frictional energy dissipation by damage. In the present paper numerical simulations are used to investigate heat generation in a composite plate with impact damage in order to support damage detection analysis with vibrothermography. Explicit finite elements are used to model ultrasonic wave propagation in the damaged plate. Simulated delamination and cracks induce frictional heating in the plate. Coupled thermo-mechanical simulations are performed in high frequencies using commercial LS-Dyna finite element code. Very good qualitative agreement between measurements and simulations has been obtained. The area of increased temperature corresponds very well with the damaged area in both experiments and simulations. Numerical model has to be further refined in order to quantitatively match the experiments. The main issues of concern are frictional and thermal properties of composites. The final goal of these research efforts is to predict damage detection sensitivity of vibrothermography in real engineering applications based on numerical models.