Issue 12, 2022

Controllable fabrication of a hybrid containing dodecyl dihydrogen phosphate modified magnesium borate whisker/hydrated alumina for enhancing the fire safety and mechanical properties of epoxy resin

Abstract

A composite particle with hydrated alumina deposited on the surface of magnesium borate whisker (MBW@HA) was prepared following a chemical liquid deposition method. Subsequently, dodecyl dihydrogen phosphate (DDP) was grafted onto the surface of the composite particles to synthesize an inorganic–organic hybrid (MBW@HA–DDP). The structure, morphology, and composition of MBW@HA–DDP were well characterized. The results revealed the hybrid of MBW@HA–DDP was successfully synthesized characterized by a hydrophobic surface. Subsequently, the obtained MBW@HA–DDP was incorporated into epoxy resin (EP) to fabricate flame retardant composites. The results revealed that the incorporation of MBW@HA–DDP significantly improved the fire safety of EP, for instance, the total heat release (THR) and peak heat release rate (PHRR) of the EP composite with 10-phr MBW@HA–DDP added were reduced by 28.1% and 32.0%, respectively, accompanied with lower total smoke production (TSP) and smoke production rate (SPR). The improved fire safety was due to the barrier function of MBW and HA, and the dilution effect of water vapor generated from HA. Meanwhile, the phosphorus oxoacids generated from DDP could function as catalysts and increase the degree of graphitization of the char residues, thus protecting the matrix effectively. In relation to mechanical properties, the incorporation of MBW@HA–DDP did not deteriorate the mechanical properties of EP but improved them to some extent. The results presented herein help develop a novel strategy for developing flame retardants characterized by good flame-retardant behavior and improved mechanical properties.

Graphical abstract: Controllable fabrication of a hybrid containing dodecyl dihydrogen phosphate modified magnesium borate whisker/hydrated alumina for enhancing the fire safety and mechanical properties of epoxy resin

Supplementary files

Article information

Article type
Paper
Submitted
11 Nov 2021
Accepted
25 Feb 2022
First published
08 Mar 2022
This article is Open Access
Creative Commons BY-NC license

RSC Adv., 2022,12, 7422-7432

Controllable fabrication of a hybrid containing dodecyl dihydrogen phosphate modified magnesium borate whisker/hydrated alumina for enhancing the fire safety and mechanical properties of epoxy resin

S. Zou, S. Lan, L. Dang, P. Li, D. Zhu and L. Li, RSC Adv., 2022, 12, 7422 DOI: 10.1039/D1RA08289B

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