Issue 11, 2011

3-Orders-of-magnitude density control of single-walled carbon nanotube networks by maximizing catalystactivation and dosing carbon supply

Abstract

Tailoring the density of random single-walled carbon nanotube (SWCNT) networks is of paramount importance for various applications, yet it remains a major challenge due to the insufficient catalyst activation in most growth processes. Here we report on a simple and effective method to maximise the number of active catalyst nanoparticles using catalytic chemical vapor deposition (CCVD). By modulating short pulses of acetylene into a methane-based CCVD growth process, the density of SWCNTs is dramatically increased by up to three orders of magnitude without increasing the catalyst density and degrading the nanotube quality. In the framework of a vapor–liquid–solid model, we attribute the enhanced growth to the high dissociation rate of acetylene at high temperatures at the nucleation stage, which can be effective in both supersaturating the larger catalyst nanoparticles and overcoming the nanotube nucleation energy barrier of the smaller catalyst nanoparticles. These results are highly relevant to numerous applications of random SWCNT networks in next-generation energy, sensing and biomedical devices.

Graphical abstract: 3-Orders-of-magnitude density control of single-walled carbon nanotube networks by maximizing catalyst activation and dosing carbon supply

Supplementary files

Article information

Article type
Paper
Submitted
08 Jul 2011
Accepted
14 Sep 2011
First published
18 Oct 2011

Nanoscale, 2011,3, 4848-4853

3-Orders-of-magnitude density control of single-walled carbon nanotube networks by maximizing catalyst activation and dosing carbon supply

Z. J. Han, I. Levchenko, S. Yick and K. (. Ostrikov, Nanoscale, 2011, 3, 4848 DOI: 10.1039/C1NR10765H

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