Activation of Supported Pd Metal Catalysts for Selective Oxidation of Hydrogen to Hydrogen Peroxide

Abstract

Catalytic activity of supported Pd metal catalysts (Pd metal deposited on carbon, alumina, gallia, ceria or thoria) showing almost no activity in the liquid-phase direct oxidation of H₂ to H₂O₂ (at 295 K) in acidic medium (0.02 M H₂SO₄) can be increased drastically by oxidizing them using different oxidizing agents, such as perchloric acid, H₂O₂, N₂O and air. In the case of the Pd/carbon (or alumina) catalyst, perchloric acid was found to be the most effective oxidizing agent. The order of the H₂-to-H₂O₂ conversion activity for the perchloric-acid-oxidized Pd/carbon (or alumina) and air-oxidized other metal oxide supported Pd catalysts is as follows: Pd/alumina < Pd/carbon < Pd/CeO₂ < Pd/ThO₂ < Pd/Ga₂O₃. The H₂ oxidation involves lattice oxygen from the oxidized catalysts. The catalyst activation results mostly from the oxidation of Pd metal from the catalyst producing bulk or sub-surface PdO. It also caused a drastic reduction in the H₂O₂ decomposition activity of the catalysts. There exists a close relationship between the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity in the oxidation process and the H₂O₂ decomposition activity of the catalysts; the higher the H₂O₂ decomposition activity, the lower the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity.