Skip to main content
Log in

Extending the life of maintenance-free lead/acid batteries by etching of grids in sodium hydroxide

  • Published:
Journal of Applied Electrochemistry Aims and scope Submit manuscript

Abstract

The surfaces of lead–calcium–tin grids etched in NaOH have been characterized by using X-ray photoelectron spectroscopy (XPS) and environmental scanning electron microscopy (ESEM). It is shown that the basic lead carbonate phase, hydrocerussite, present on the surfaces of lead–calcium–tin grids is removed via etching in NaOH, due presumably to the dissolution of lead(II) salts as water soluble lead(II) complexes. Charge/discharge cycling data for non-antimonial batteries fabricated by using untreated and grid etched 2 V cells have demonstrated that the removal of grid surface hydrocerussite diminishes the rate of premature capacity loss displayed by non-antimonial batteries in the early stages of cycling. Furthermore, scanning electron microscopy (SEM) of the corrosion layers of positive plates for untreated and grid etched cells, in the initial stages of cycling, demonstrated that the removal of grid surface hydrocerussite ameliorates the problem caused by passivation of the grid corrosion layer through the formation of an uninterrupted underlayer of PbO.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. K.K. Constanti, A.F. Hollenkamp, M.J. Koop and K. McGregor, J. Power Sources 55 (1995) 269.

    Google Scholar 

  2. A.F. Hollenkamp, K.K. Constanti, M.J. Koop, L. Apateanu, M. Calabek and K. Micka, J. Power Sources 48 (1994) 195.

    Google Scholar 

  3. A. Winsel, E. Voss and U. Hullmeine, J. Power Sources 30 (1990) 209.

    Google Scholar 

  4. M. Calabek, K. Micka, P. Baca, P. Krivak and V. Smarda, J. Power Sources 62 (1996) 161.

    Google Scholar 

  5. P.T. Moseley, J. Power Sources 59 (1996) 81.

    Google Scholar 

  6. R.H. Newnham and W.G.A. Baldsing, J. Power Sources 66 (1997) 27.

    Google Scholar 

  7. E. Bashtavelova and A. Winsel, J. Power Sources 67 (1997) 93.

    Google Scholar 

  8. S. Atlung and T. Jacobsen, J. Power Sources 66 (1997) 147.

    Google Scholar 

  9. A.F. Hollenkamp, J. Power Sources 59 (1996) 87.

    Google Scholar 

  10. D. Pavlov, J. Power Sources 46 (1993) 171.

    Google Scholar 

  11. M.K. Dimitrov and D. Pavlov, J. Power Sources 46 (1993) 203.

    Google Scholar 

  12. D. Pavlov, J. Power Sources 53 (1995) 9.

    Google Scholar 

  13. D. Pavlov, J. Power Sources 48 (1994) 179.

    Google Scholar 

  14. D. Pavlov, A. Dakhouche and T. Rogachev, J. Appl. Electrochem. 27 (1997) 720.

    Google Scholar 

  15. A. El Ghachcham Amrani, Ph. Steyer, J. Steinmetz, P. Delcroix and G. Le Caer, J. Power Sources 64 (1997) 35.

    Google Scholar 

  16. R. De Marco and J. Liesegang, Appl. Surf. Sci. 84 (1995) 237.

    Google Scholar 

  17. R. De Marco, J. Appl. Electrochem. 27 (1997) 99.

    Google Scholar 

  18. R. De Marco and J. Jones, J. Appl. Electrochem. 30 (2000) 77.

    Google Scholar 

  19. E. Rocca and J. Steinmetz, Electrochim. Acta 44 (1999) 4611.

    Google Scholar 

  20. S. Fouache, A. Chabrol, G. Fossati, M. Bassini, M.J. Sainz and L. Atkins, J. Power Sources 78 (1999) 12.

    Google Scholar 

  21. E.M. Lehockey, D. Limoges, G. Palumbo, J. Sklarchuk, K. Tomantschger and A. Vincze, J. Power Sources 78 (1999) 79.

    Google Scholar 

  22. F.A. Cotton and G. Wilkinson, 'Advanced Inorganic Chemistry. A Comprehensive Text' (J. Wiley & Sons, New York, 4th edn, 1980).

    Google Scholar 

  23. E. Purushothama Rao and F.L. Marsh, US Patent 4 713 304 (1987) 1.

  24. M.P. Seah, Surf. Interface Anal. 14 (1989) 488.

    Google Scholar 

  25. C.D. Wagner, L.E. Davis, M.V. Zeller, J.A. Taylor, R.M. Raymond and L.H. Gale, Surf. Interface Anal. 3 (1981) 211.

    Google Scholar 

  26. J.F. Moulder, W.F. Stickle, P.E. Sobol and K.D. Bombden (Eds), 'Handbook of X-ray Photoelectron Spectroscopy' (Perkin-Elmer, Eden Prairie, MN, 1992).

    Google Scholar 

  27. V. Young and P.C. McCaslin, Anal. Chem. 57 (1985) 880.

    Google Scholar 

  28. J.S. Hammond, S.W. Gaarenstroom and N. Winograd, Anal. Chem. 47 (1975) 2193.

    Google Scholar 

  29. N.E. Bagshaw, in T. Kiely and B.W. Baxter (Eds), 'Research and Development in Non-Mechanical Electrical Power Sources, Power Sources 12' (International Power Sources, UK, 1988).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

de Marco, R., Rochliadi, A. & Jones, J. Extending the life of maintenance-free lead/acid batteries by etching of grids in sodium hydroxide. Journal of Applied Electrochemistry 31, 953–959 (2001). https://doi.org/10.1023/A:1017924630326

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/A:1017924630326

Navigation